3HAC025754-001

3HAC025754-001

3HAC025754-001

3HAC025754-001

控制系统采用AnS、FX2n两种PLC，通讯网络分别采用CC-Link网络和RS485 N:N通讯网络。因当时FX2N没有CC-Link主站模块，所以采用经济型A1SJHCUP作为CC-Link的主站。
(a)主站：    A1SJHCPU, A1SJ71UC24-R4, A1SJ61BT11,A1SX41, A1S68AD, A1SY10, FX40DU.
(b)从站部分：蒸铝机小车，FX2N-16MR, FX2N-32CCL, 10套.
            同步控制，FX2N-32MR, FX2N-4AD, FX2N-32CCL.
            其他控制(485主站)，FX2N-128MR, FX2N-32CCL.
   从该系统的网络结构可看到，CC-Link网络为系统的主干，具有较快的通讯速度(10M)，从站出现故障时不影响网络的正常运行，10台蒸铝机小车的PLC通过CC-Link网络能方便实现上线和下线动作要求，传动同步控制PLC的连锁信号通
过CC-Link网络能较快地与其他控制设备的PLC进行信息交换。上位机监控站通过主站CC-Link网络对全部控制设备的状态和数据进行监控。RS485 N:N网络为子干，用于通讯速度不高的设备PLC，整个网络的信息流如图(3)所示。

从系统配置可看到除主站用AnS系列 PLC，其他均采用FX2N系列的PLC，因FX2N PLC具有良好的性价比，它不但具有硬件上较好的配置性能和功能性能，还有丰富的软件功能指令集，是目前小型PLC中的优秀代表。
3、系统功能简介
      (1)蒸铝机小车：10台小车由蒸铝机旋转带动运动，小车的电源和CC-Link网络通讯通过小车上的电刷和蒸铝机上滑环提供。每台小车上真空设备的控制些均由小车上的PLC完成控制和连锁，如电源故障、真空泵启停等，每台小车有自己的编号，真空度达到信号，以及小车位置信号通过CC-Link网络传递主传送带PLC，去控制机械手和传送带。10台小车的上线和下线应用了CC-Link网络中子站出现故障不影响网络的正常运行的性能，如图(4)。

GE DS3800NFCD1L1E 

GE 44A719363-G01 

ABB 57411546 

Westinghouse 3A99165G50 9QAW30

Westinghouse 7379A31 GO 7QAW 

Fisher CL6721X1-A4  CL6721X1A4

Foxboro D0130FL 

Foxboro D0130FH-C 

Liebert 4D10286

Giddings  502-03417-03 5020341703

GE Fanuc 44A719348-104-R04 AX503 44A719348104

Butler  DC23947-558 DC23947558

Giddings 502-03417-03 572-03417-09 M.1017.6009

Giddings  502-03417-02 ServoControl 5020341702

Foxboro D0130FR/C

Fisher 41B5229X052  CP6701X1-A4

Foxboro 162826-71-J2  16282671J2

Foxboro L0119QM-B 

Giddings  503-19030-00 5031903000

Giddings  502-02823-00 5020282300

Fisher 39A8571X042-79 S39A8571X04279

Herrmann Control 1700 

Foxboro MS-F6111B MSF6111B 

Foxboro F6112B L0120JW 

Foxboro A2048JA A2048JB 

Fisher CL7015X1-A3 38A9426X02R 

Giddings 501-04302-00  5010430200

Foxboro D0130FQ C D0130FQ 

Foxboro L0113YS/A  L0113YS 

RELIANCE  0-57408-1C 574081C 

Foxboro L0113DB-C 

Foxboro L0113DB-A 

Giddings  502-02734-50 5020273450

Giddings 502-03428-10  5020342810

Foxboro L0118VX-E 

Giddings 503-19030-00 5031903000

Xycom 82034CA 

Schneider 140CRA21110 

Fisher 41B5228X192-14 41B5847 CL6921SERX1 

Fisher CL6921X1-A8 41B6228X30R 41B5047 

Fisher DH7201X1-A1 39A2990X092-13

Foxboro L0118XK 

Foxboro L0118XH 

Foxboro L0119PN 

Allen Bradley 140U-I6C3-D15-S 

ABB 64011316 NCHM-11C 61318089 

Fisher DM6461X1-A3  DM6461X1A3 

Fisher DH7201X1-A1 39A2990X012 

Allen Bradley 1771-OW  1771OW 

HMART VEGA GM16 NY05-310-0418 GM-16

Fuji Electric FRNF50C1S-7U 

Mazda GK2E-66-AS0  CR-LM4261KA 

Foxboro X8136-UG90-2TG 

Ingersoll Rand/ARO 670003 

Graceland Sun's 812275 

Novar Controls IQ212-4000K5 

Toyota 86120-02A90 C

Square D FA32020CBA 

Toyota   A51823 

Johnson Controls MS-VMA1610-0 

Johnson Controls Y88FB-2C 

Newport 2002B-P2  2002BP2 

Sanyo i 63BM010FXE50 

Newport 2003B-3  2003B3 

IMetrik Collect 110-10091-001 G

500 HID UC/30mil/NOCO  CR-79/CR-80 

 Neo-Dyn 142P82CC6418 

Phoenix Contacts 2832771 FL Switch SF 8TX 8 P

Whitlock DNFT-LED 000506 2.5VA/240VDC

Moeller DILM50 110/120V 3P  DIL-M50

ITT Neo-Dyn 115P1C6AB-3536 

ITT Neo-Dyn 115P1C6AB-3385

Honeywell VK8105R-1041 101532-01 

ACI CTS-M5 

Dwyer 1950-0-2F 195002F 

Dwyer 1950G-00  1950G00 

SloanLed Liqualed Control 40 701678 

Neo-Dyn ITT 232P44C6M 

WEG HMI-CFW08-RS  HMICFW08RS

POLYPHASER DGXH+24DFDF-A 

Super  P2RA

Ferraz TRM-1 TRM1 

Corning CCH-CP08-15T 

Honeywell 14004878-910 

Sceptre SA-030061A-1  PS2D-6050APL05

Onan  305-1006 3051006 0305-1006 

Cutler  ND312T35W 

Fargo 91821 Dual 2 Sided DTC550

Siemens HNXD63B120 1200A HNXD6

 Allen Bradley 140M-I8P-D10-M 

Mitsubishi HC-SFS7024K 

Siemens HLMXD63B800 

Allen Bradley 140M-I8P-C15S-M

Allen Bradley 140M-I8P-B70S-M 

Honeywell 51400700-100  51400700100

Allen Bradley 1398-DDM-019X Servo 9101-1553 1398DDM019X

General Electric 17FM690C1 

Quantum BBX1231-03 BBX123103 

Siemens LMXD63B800 

SMC NR-244-602

2 Hengstler AX71 

Allen Bradley 1756-M08SE  1756M08SE

Intermec 751 G 751G 

Fanuc A20B-1000-0560  A20B10000560 

Allen Bradley 1756-M2  AB 1756M2 

Bosch 0608750085  0-608-750-085 

Allen Bradley 1774-DH2 1774DH2

Moeller PS4-341-MM1 PS4341MM1 

Allen Bradley 1770KFCD15 RS232 

Allen Bradley 1336-B003-EOD-L3  1336B003EODL3

Ingersoll Rand 99388019R08  99387847R5.4

Intel PIMG80MTLDNIW 

Bradley S50-311 AZ CNV.KIT-CLASSIC CIRC RA360

GE FANUC A16B-2200-0854 

GE TJK636500WL 

Hypro  3435-0104 

Sanyo Denki BC40-30

Bently 3300/36-02-11-01-00-00 

Bently  3300/47-09-04-02-00

Modicon DR-D030-001 Servo Drive 1000D DRD030001 

Ingersoll 99388027R07 

Texas 500-7301  5007301 

Reliance  0-52841 052841 

Ingersoll 99387847R01  99384224R05

Reliance 0-49001-5  0490015 

Krauss  SR501 SR-501 5089435 

Reliance  0-52841  052841

Sanyo 65AA030PXR13 S

Marposs E4N LVDT  E4NLVDT 

Merlin  C1251N 

Schneider  110CPU61200  CPU 043506701 

Allen Bradley 2755-DM9 2755DM9 

GE SKHA36AT1200 

Honeywell C7012E-1112  C7012E1112

Ingersoll  99388019R08 99387847R5.4

GE Fanuc IC600-PM503K  IC600PM503K 

Takex SS20-T40

Modicon NW-BP85-002 NWBP85002

Reliance  0-52808 

Adept 10332-00500  1033200500

Allen Bradley 1745-LP153  1745LP153 

GE  304A8496 

Siemens  6ES5-701-2LA12 

NEOS 39024-100DSPPK 39024100DSPPK

Watts 1 1/2 909M1-QTS 909M1QTS

Reliance  846664-R  846664R 

Reliance 57407-4F  574074F 

Cutler  IQDP4030 

Dynax MSS203A2VDE 

Reliance 0-49008-6  0490086 

Honeywell R7247C 1001 

Reliance  57411-2E 57C411 574112E 

Square D LAL36400 

Bosch 0811405084 PL6-PQ 

Allen Bradley 1785-KA  1785KA

Mannesmann  VT1600S31/1 

Westinghouse JDB2200 

Adatek RP24 

Acrison 115-1299 MD-II 2000 

ABB  S6D 630 AC-23A 

RELIANCE ELECTRIC 0-54307  CARD 054307

Siemens NMG3F800

Cisco WS-CAC-1300W 1300-Watt 

Fanuc A14B-0076-B322-01  A14B0076B32201 

Siemens JXD62B400 

IBM 75P6950 2000 

Bosch 0608830161 SE302  360860245

Yaskawa SGDH-01AE-N3Y900  SGDH01AEN3Y900 

Reliance  0-52806-1 

Allen Bradley 1203-CN1 1203CN1

Fuji  SA603H 

Allen Bradley 6185-E 20.1 

Danfoss VLT 5000 175Z0258

Intel D41JCTLS 

GE DI0O2 44A719248-001-R05/6 I/O Controller DI0O2

Reliance 57405-E  57405E

Hach 5228860 

Parker PK3/115V PK311V

RELIANCE ELECTRIC 0-51862-1 USAB CARD 0518621 

MSA 482588 5000 

RELIANCE ELECTRIC 0-51829-2 PC Board 0518292 

Reliance Electric 0-49015-A  049015A

Siemens Sentron FXD63B225 Circuit Breaker 225A 3 Poles

Omron D5F-2B30 Photoelectric Sensor D5F2B30 

Rosemount 3D39122G03 Power Supply 

Emerson 1550-4206 Control/Interface Board 15504206

Fanuc A14B-0076-B324 Power Supply A14B0076B324 

AMAG 2-DC 8000-0049-A 2 Reader Door Controller 2DC 

Emerson 1581-4000 Logic Control Board 15814000

Fischer & Porter 50SF2000C Magnetic Flowmeter Converter

Valmet/Neles A415579 VAL0077632 S482650230 BB10140500

Jandy R0466803 

Jandy R0466805 

Jandy R0466810 

Jandy R0466812 

Allen Bradley 1747-L542 1747L542

Ropex RES-402/230VAC  PD-3 740202 RES402 

Honeywell 51309355-501 51309355501

Allen Bradley 1771-ES 1771ES 

Reliance 0-49001-5  0490015 

Giddings & Lewis 502-03840-23-R0 Servo Enc 502-03840-23

BOSCH 1070075698-104 PROFIBUS-WS-MODULE DIN 19 245 T1+2

Toyota Corolla 8910IA0912220005 S60 

RELIANCE ELECTRIC 0-48675 DV/DT NETWORK FIELD CARD

RELIANCE ELECTRIC 0-51831-6 CVTG CURRENT VOLTAGE CARD

Reliance  8647511R 86475-11R

Honeywell W7100G1001 

Danfoss VLT 3000 VFD AC Varible Speed Drive 175H1730

Yokogawa ADMAG AM11-ASA1A--000

Baldor ID15H201-E AC VFD Speed Drive 230V ID15H201E

GE Fanuc IC500-CB524M Arith Control IC500CB524M 

Reliance  2GU21001  GP-2000

RELIANCE ELECTRIC 0-52002-2 RELAY CARD 0520022 

Quatro Automation Group Servo Motor 210-2019-001 QA03B 

ABB A145-30-22-80 220-240V 3P A16302280 

Magnetrol TA1-0201-110 TA10201110

Cooper Crouse-Hinds ETH2703 Projector Horn 120V 

Allen Bradley 1747-L20C  1747L20C

Omron R88M-H20030-G25BJS1

Allen Bradley 1333-AAB  1333AAB 

Reliance Electric 0-52850 

Reliance Electric 0-52851

Allen Bradley 50387-002  50387002 

SMC VV5Q41-0703NSG-CDW  VV5Q410703NSGCDW

RELIANCE ELECTRIC 0-51847-4 

Reliance 0-52862-C  052862C 

Allen Bradley 1771-HSN/B  1771HSN 

Reliance Electric 0-51811-3 

Monarch 9460  M09460MJR

Advanced Micro Controls 1531 

ALLEN BRADLEY 22DJ9-4000 

Allen Bradley 1794-OF4I  1794OF4I

Adept 30400-20000 

Allen Bradley 1771-IK  1771IK 

Reliance Electric 0-51849-1 0518491

Omron C200HW-SLK23  C200HWSLK23

HBM MC-01 B5001-120/07 MC01 

GE TJJ436225  225 AMP 3P 600 

Allen Bradley 1771-DCM/B  1771DCM/B

Allen Bradley 1771-KRF B1771KRF

Edwards 5520D-AW 

ABB 10D1475SN04PF29KC51C1112C1 

LiftMaster LA400 24VDC 

Rosemount Analytical 1054A 

RELIANCE ELECTRIC 57C554-B 

RELIANCE ELECTRIC 57C554-C 

Traco TIS600-124 

Yaskawa USASGM-02E32K0G  SGDB-02ADB

Foxboro 14A 

GE Fanuc IC610CCM105D 

Krauss DT100  DT-100 

Krauss  FD100 FD-100 

Dayton 5VD71A  100000 BTU

LANTECH 55003102 

VEXTA FBL215GD-A  BLD15A-F 

Modicon S44K-E00-F010  S44KE00F010 

ABB AF300-30  20-60VDC 400A 600V 3P 

Banner BME348A 

GE SFLA24AT0250 

Krauss  KR100  KR-100 

Fischer  CD674A254U50 

Houston  001516  001742 

GE SFLA24AT0250 

ENDRESS FMU860-R7D2B1 FMU860R7D2B1

Reliance 0-49001 049001 

Allen Bradley 1772-LXP  1772LXP 

Allen Bradley 1784KTX-B  1784-KTX 

Moore 50PW3312E7X88 MED05816-002 

Danaher  AKM72P-ANCNR-01  640VDC 

ABB 50SM13A3CXD20AAAC2201 

TELEMECANIQUE ABE7-CPA31-PV01

Edwards 879DEX-G1  24VDC 879DEXG1 

Process  C1247 

Reliance 0-57409-J 057409J

RELIANCE ELECTRIC 0-51847-1 

Siemens 3VL4740-3AA36-0AA0 VL400 A6X30028339 

VIKING E-1600-03B-EWP 

Polaris C1500 

Astec MP8-2E-1D-1L-1L-01-516   73-580-5016

Systems  950-00000015 

Ingersoll LM2350E-31-B 

Allen Bradley 20AD3P4A3AYNNNC0 

Symbol SE-6700-E000ER  SE6700E000ER

Sick 30-MGS MGSS45-12 

Reliance 0-52860-2  0528602 

Bosch 0811405096 0-811-405-096 

Mitsubishi FX2NC-64MT-D/UL  FX2NC64MTD/UL 

AEG/Modicon 110CPU31101 

Allen Bradley 1771-0AD  17710AD

Danaher S20660-SRS  S20660-SRS

Square D 8538SBG12V02S 

RELIANCE 0-57100  057100

Flakt V.4535341.0100  V45353410100 

AFL 300-200C 

Square D FCL34100 

Thermo 105ECA-115 EC105 

GE AC0O1 44A719336G01  44A719336-G01

Reliance 0-49005-1  0490051

Krauss IE200  IE-200 

Siemens 44206-780.01/03 NPZ58 

Honeywell 51196989-001 

Gates 574014MGT85 9207-0197 

Lantech VA550-011-01  VA55001101 

GE IOC12B 44A719251-002-R08/2

GE IOC12B 44A719251-002-R07/1

GE NCB03 44A723610-001-R01/2 

GE 44A723608-002-R02/2 CPU14 

Dynamatic 15-564-107 15564107

Giddings 501-02989-00 5010298900

Texas 500-2109  5002109

GE TED134150

Sensormatic  CBC-4020 

Toshiba VFA7-2075PL  VFA72075PL 

Gai-Tronics 701-902 

Siemens 6ES7 131-4BD01-0AA0 

Banner MSCD-2T3-69016

Cutler  FD3225KL 

XP Power 101152-01 F8B6D4A3G3 

Astec MP8-2N-2R-1N-1W-01  73-580-5015

Bosch R900979885 VT-VRPA2-1-10/V0/T5 

Square D SY/MAX 8030 RIM101 X 16

BLH 5510 

Moore 50DP3116EBBXB  M20498-002 

Foxboro 823DP-I3S1NL2 

Krauss  TE500  TE-500 5089390 

Samsung BP94-02258F  HLS6767 L66

ABB 2600T 264D 

Fagor MKT-27  MKT27 

Cooper FSQC3430 

SORTIES  FC-200577/D FC-200577D 

SANYO  PDT-A12-20 PDT-A- 12F -20 

TAIYO TNA1-IF50 

Bosch R900979888 VT-VRPA2-2-10/V0/T5 

Foxboro 873PH-AIXFGZ  873PHAIXFGZ 

TAC MNB-1000-15  MNB100015 

Honeywell VA301D2C0MB-NET-0 

Signet  MK584 MK-584

DPharp EJA110A 

Invensys  9531N190 

 Smith 9004618005 

Reliance 0-56313-1  0563131 

LiftMaster LA400-CONT 

Symbol PDT6100 PDT6146-Z7S63HUS 

Siemens PSX-12  500-034120 

Texas 500-5031 5005031 

Graceland 421421-3 

Foxboro IDP10-DS3D01F-M1 

Mitsubishi FR-A240-1.5K-U 

Takex L-790  L790 

Rexroth R9170060226 R917005837 

Belkin 6-Port  PRO2 F1DA116T 

Nalco 2900 

Johnson M150JGA-1 

Endress 50038841 

Hubbell GCBB-15Q2 15A 2P 120/240V 

Siemens QJ23B200H  200A 240V

Woods SE1C40050H01 

Cooper  FSQC230 

 Antriebstechnik 14.56.200-A349 

Asco Point SA12D 

Reliance 602909-69AE 

 Fuji ET1266M

Fanuc A14B-0061-B112-01  P4XH00002 

Ronan X87-400-HS X87400HS 

Krauss  5080188  MC2/MC3

Krauss RDKU 25 RDKU25 

Vibro 58880-435-06002 

Siemens HQJ23B150H

Endress 50066894  50066553

Allen Bradley 808-G1  808G1

Reliance  0-51831-1 e 0518311 

Controls 50387 

Allen Bradley 1771-M3  1771M3

Siemens 3RK1300-0ES01-0AA0

Fanuc A16B-1600-0160 A16B16000160 

Endress 50059318  50070511 

Marposs 8491410201 E49 

Honeywell 30731737-006  30731737006 

Endress  50038843 

Ronan X87-400-HS  X87400HS R22 77186 

Schafer  C520-25  C52025

Marposs 6316240300 

ABB 751010R0815 

Reliance  0-49003 049003

Honeywell V4730C1014