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ZWS5-24,

ZWS5-24

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　Don Mills 工厂在过去的50多年中，掌握了各种工业技术。尽管各种机器和控制器可维持生产，但它们无法生成持续改进运营所需的无缝数据。
　　“将数据转换成信息完全依靠动手，”Agropur 工业过程经理 Headley Hamilton 说。“全年来自操作员和经理们的各项要求需 2500 小时的班后手工输入。并且需求在增长。考虑到工厂的未来，我知道我们需要现代技术。”
　　数据收集只是其中一项问题。一些自动化技术已处于淘汰的边缘。Hamilton 几乎每天都会接到操作员电话，报告设备问题或停机时间。他没有专注自动化改进，而是需要解决当前的生产问题。万一系统崩溃，Hamilton 需要使用最新备份系统重新启动。
　　问题只有一个：最新系统版本在哪里？
　　“全厂有七台维护笔记本电脑，无法知道您是否使用了最新修改的程序重新启动。不仅手工操作花费时间，而且打电话给每位承包商确保您已获得其更改也需要时间，”Hamilton说。“我们的旧系统每季度只备份一次，每年需要额外花费48小时。仅凭追赶无法优化工厂。”
优秀团队
　　为推动持续改进而非猜测数据，Hamilton 显然认为应采用标准化、全厂范围的平台作为解决方案。正在规划未来的他还需要一个能够在各工厂间无缝共享智能和学习的解决方案。
　　Hamilton 说：“我司决定实施罗克韦尔自动化集成控制和信息解决方案，因为从收料到产品出厂，该解决方案是实现工厂现代化的最佳解决方案。”他和 Grantek Systems Integration 团队合作部署解决方案。该团队是罗克韦尔PartnerNetwork?项目解决方案合作伙伴。
　　标准自动化平台的基础产品包括 Allen-Bradley? 系列的 ControlLogix? 控制器、PowerFlex? 驱动器及罗克韦尔自动化公司的PanelView? 人机交互界面（HMI）硬件。每个人机交互界面均可基于虚拟化服务器运行罗克韦尔FactoryTalk?View Site Edition 软件，为其他各软件奠定标准。这为大量数据转化为有价值信息奠定了基础。
　　该工厂新增控制平台作为项目的一部分，因此主管们开始询问如何从该系统中充分获益。需要获悉生产线基础产能的信息。
　　要回答他们的问题，首先要使用罗克韦尔自动化公司FactoryTalk Metrics软件获取整体设备效率数据。该解决方案收集性能数据，向Hamilton及其团队提供明智决策所需数据。至于是通过增加产品线来提高产能还是从现有设备挖掘产能，Hamilton可查看实际生产数据指导决策。
　　即使手头有宝贵数据，全厂许多用户也无法将其转化为可操作信息。这就需要汇总和分析解决方案，帮助操作员对全厂各来源数据进行可视化并且按需提供报告。
　　Agropur团队在部署信息解决方案前，发现了可降低新控制系统更大的复杂性并且维护单一版本系统的机会。Agropur 安装了罗克韦尔自动化公司 FactoryTalk AssetCentre软件，旨在管理自动化资产和版本控制同时保持文档更新。全厂七台维护笔记本电脑减少至一台。
　　“最初的控制和OEE部署为Don Mills奠定了基础。罗克韦尔自动化公司FactoryTalk VantagePoint?软件通过改善信息的可获取性，可在全厂范围内获取不同系统的各项信息，”Hamilton 说。“该软件将工厂出现的问题汇报给负责持续改进的员工。”
　借助于现代化系统，Hamilton 团队每年可避免2,500小时的手动数据收集时间。此外，使用FactoryTalk AssetCentre软件便捷管理资产，每年可节省48小时。
　　在Agropur的团队获取可靠信息后，迅速启动智能制造，助力持续改进。例如，主管们认为，新增硬件可改善管线润滑油的利用率。创建基准报告、评估新硬件优势，减少润滑油消耗30%。
　　“利用手头数据洞悉任何工厂的情况，这种方式深受众人认可。Hamilton 说：“信息，信息，还是信息！”现已成为决策之前的考虑因素。“借助 FactoryTalk Metrics 软件，我们现在可以洞悉过程，改善绩效。三个月内，仅一种填充剂的生产效率就提升了 25%。”
　　可见性也是缩短停机时间的关键因素。主管们可在新增生产线设备以提高处理效率前，核实产能增加的可能。我们发现午餐、休息和会议造成了 33 小时以上的停机时间。计划变更将浪费的处理时间转化为生产时间。
　　随着员工数据使用的便捷度提高，Headley 希望数据获取更加便捷。
　　“现已快速采用基于信息的协作和决策，我们希望进一步扩展通用平台。一切均得益于移动设备。”Hamilton 说。“使用移动设备了解全厂信息，这是实时智能制造的未来。”
　　力争每年减少 400 万美元的开销。工厂目前的罗克韦尔自动化能源管理软件可测量并验证新能源计划。未来扩展使得生产能源模式分析成为可能，因此，可通过分离人工需求及生成预防性维护计划削减支出。
 

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Motion Control W-4030-M-H00AA MOTOR,SERVO,WASHDOWN,AF,2.8 NM,3000RPM,12.0KG

Motion Control 2090-UXNFM-S09 CABLE,ULTRA, DRIVE CN2 TO N/C,9M

BC646TPR935 ProServer 35,000 I/O Runtime Sys with Proficy GlobalCare""

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power Supply. (includes IC200CBL501)

IC646MRC000 Logic PC & View Runtime 8,000 I/O

QPI-PSL-201 Communication Adaptor Module for 7.5", 10", 12" QP4's

ZA06B-0063-B203#0100 B4/4000is Servo Motor with Straight Shaft, Key and IP67 Sealing

20BB6P8A0AYNBNC0 PowerFlex 700 AC Drive 6.8 A 2 Hp 20B

20DJ1K1N0ENNBNANE PowerFlex 700S AC Drive 20D

2198-H025-ERS2 Kinetix 5500 20 Amp Servo Drive

2711P-K7C4A9 PanelView Plus Terminal

280-PWRM35E-M8 ArmorStart Three-Phase Power Media

CPM1A-40EDR 扩展单元24点输入16点继电器输出

3VU1340-2ME00 0.4~0.6A

PCI-4452

SBC82630

PCLD-788

EPIA NL8000EG

MMC_BDPV81PNB

LPT TC200

1492-JDG4 GROUNDING TERM. BLOCK

1492-WD4 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44221BC45

BC646TPR300 ProServer 300 I/O Runtime Sys with Proficy GlobalCare

GC647IFPLDV00075 GCC iFIX Plus SCADA 75 I/O Dev

IC200CBL501 I/O Expansion cable, 0.1 meter long (Qty 5)

IC646MPM101 Logic Developer PLC Nano/Micro with Programming Cable

IC647IFPRSR00300M iFIX Profsnl SCADA 300 I/O Server (M4 Part)

IC660TRD020 Genius 24/48Vdc Terminal Asm. for Redundancy T Output Configuration

IC697CPM790 GMR Redundancy CPU, 486, 2K Triplex (voted) I/O

IC800MCUB12310XE 175 oz-in stepping Motorcube with pulse/direction interface and encoder feedback

ControlLogix/1756 System 1756-OA16I 74-265 VAC ISOLATED OUTPUT 16 PTS (36 PIN)

Industrial Computers 6182H-10BRH15D VVCE 1000, KEY/TOUCH, STD MEM, CNET, DC

Process Control 9358-PBPCNT03ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 03 UNITS

Operator Interface 2711P-RBB12 PV PLUS 1250 KEY/TOUCH REPLACEMENT BEZEL

Support 9355-JBOXENS SUPT RENEWAL CONTRACT FOR 9355JBOXEN

Support 9351-HPUSS SUPT RENEWAL CONTRACT FOR 9351HPUS

ControlNet Products 1786-FS60 200 MICRON CABLE ASSEMBLY 60 METERS (196.8 FT)

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Motion Control MPL-A310P-SK22AA MOTOR,SERVO,1.58NM,5000RPM,SINGLE,230V,3.1KG

Motion Control 2090-DANPT-16S03 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 0

BC647MPS050 Logic Developer PLC Standard Edition - 50 user pack with Proficy GlobalCare Complete and 50 hardware keys.

IC5005TBN0000 15" Intelligence Industrial PC, Performance Series WinNT

IC800MCUB12160XE Stepping MotorCube 50 oz-in, Pulse/Direction, Encoder Feedback

OC647IFDBPKM iFIX Optn: Database Pack

20AD022A3AYNAEG1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC205A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ANF034JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D4P0N114 PowerFlex 527 1.5kW (2Hp) AC Drive

280-PWRM22A-M4 ArmorConnect 4 Meter M22 Patchcord

FX1S-20MT-D 直流主机12入/8出 晶体管输出

6ES7 332-5HB01-0AB0 模拟量输出模板,2通道

cRIO-9068

PCM-9571

MOXA 正品 CP-132I

C79458L7000B126

GTB6022-13L

BP-0604P

ROBO-8779VG2A

1492-SPM2D150 MCB Supplementary Protector 15 A

软启动器 3RW30462BB14

ABICTAE0000/SER 10.5 Inch Color TFT, TCP Label, 110VAC, with AB Serial Cable

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HE697BEM600 Discontinued Part. Check with GE IP on migration path.

IC630MDL366RR Analog Output Module, 4-20mA (2 channels)

IC647HSTSS5KM Historian Standard Server 5000 Points (M4 Key)

IC660BLC001 Cable w/Connectors Alpha 9823 15 In (Qty 3)

IC695ALG728 Analog Output HART Module, 8 channels,that is configurable for voltage, current, current/HART configured for Current: 0 to 20mA, 4 to 20mA; Voltage: +/- 10VDC, 0 to 10VDC per channel non isolated. Up to 16 bit resolution. Requires high capacity ter

IC756WDV009K-23 DV Development Sys Visual Basic, Korean, Version 2.3

CompactLogix System 1769-CLL1 1 FT (305 MM) LEFT-TO-LEFT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRDE RSLOGIX 5 GETTING RESULTS GUIDE(GERMAN)

Distributed I/O D1794-6.5.3 FLEX I/O REMOTE I/O ADAPTER MOD. USER MANUAL

Operator Interface 2711P-T6M5A PV PLUS 600 GRAYSCALE, TOUCH, RS232, AC PS

Support 6404-DDMCS SUPT RENEWAL CONTRACT FOR 6404DDMC

Support 9358-PLTM2100R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2100ENE

Support F1784-CPCIDS FIRMWARE UPGRADE FOR 1784-CPCIDS COMMUNICATION MOD

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Motion Control 2098-DSD-HV220 HIGH VOLTAGE DRIVE, 47A/94A, ULTRA3000

ABK3D200C2P/DVN QUICKPANEL 6" TFT W/DVN

IC220TBK123 I/O TERMINAL STRIP, 12 POSITION SPRING STYLE W/COLOR, OUTPUT, QTY 10

IC752DPH000RR Datapanel H, 640x200 LCD with CCFT backlight. Text, bitmaps, bar graphs, real time clock. Includes integrated keypad. No touch capability.

MTR-3S33-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6050-K120 Motor encoder connector kit for B0.5/3000 motor

20BE052A3AYNAND0 PowerFlex 700 AC Drive 52 A 50 Hp 20B

20G14NF050JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF011-AL PowerFlex 520 10.7A 230V EMC Filter Kit

2711P-RTBAC3 PanelView Plus Accessory

FRN75G11S-4CX 114KVA 150A 75KW 3相AC380V/50Hz/60Hz

AH22-SZR(G,Y,W,C,O)M 方30×30mm指示灯自带变压器AC220V-6.3V,颜色同上

ATV-58HD12M2 5.5

USB-9221

GE-300-SG

ADVANTECH AIMB-741

HPCI-6S4

HPC-1811CLDNA

PCI-5122

1492-SPM1B030 MCB Supplementary Protector 3 A

人机界面 6ED1052-1CC00-0BA5 LOGO!24,24VDC,8DI(2AI)/4DO 晶体管

20AC011A3AYNAEG0 PowerFlex 70 AC Drive 20A

GA647IFSTRN00900 GCA iFIX Std HMI 900 I/O Run

GP647IFPLSR00075 GCP iFIX Plus SCADA 75 I/O Srv

IC600BF941RR 0-10Vdc Analog Output Module (4 channels)

IC647HSTCR500M Collector Redundancy Option for Historian - Standard Server 500 Points (M4 Key)

IC647TPR915 CIMPLICITY HMI ProServer 1500 I/O Runtime System

IC693PTM100 Power Transducer Module (Includes module, interface, 0.5m cable)

IC756MDV001E-99 DV Development - Alpha OpenVMS Addt'l User, English, Version 9.9

MicroLogix 1000/1761 System 1761-CBL-PM02 CABLE: MICROLOGIX 1000 TO PERSONAL COMPUTER

PLC-5/1771 System 1771-NBTC HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CB18 MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

Communications 9351-HPUS INTERCHANGE FOR HP-UX

Operator Interface D6190-6.5.24 CONTROLVIEW GETTING STARTED

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44A738935-001 Cable, Motion Mate MCS300 Series Interface Cable

IC200CHS002 I/O CARRIER BOX STYLE

IC694MDL340 OUTPUT MODULE 120 VAC 0.5AMPS 16 POINTS

MSI-UNIV-WEB-25 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 25 Pak

VSPC32-OPC50 OPC Client Option includes VisualSPC Importer (licensing is per client PC), Support for 26 to 50 Points/Tags.

20BD040A0AYNANC0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC1K1JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D010N104 PowerFlex 40P- 4 kW (5 HP) AC Drive

140NOE77101 Quantum TSX QUANTUM ETHERNET 10/100 BASE T100FX

290D-FBZ-G2 Direct Online Starter

E53-AZ01 NEW RS232通讯板

1761-NET-DNI DeviceNet 网络接口模块

PXIe-2569

AVCLAN PS10311 PC113-A

C79298-A3238-B903

MIO-AUDIO 888

D1280E1-PCI

Q80BD-J71LP21-25

1492-N901 TERM BLCK Marking Cards for HM

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2094-PRS8 Kinetix 6000 Slim Power Rail

DT1005-1 Industrial Keyboard Mounting Brackets (DT1005&DT1000-12a ONLY)

GFK-1044 Series 90-70 VME DLAN/DLAN+ Interface Module User's Manual

IC210NDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, not expandable, without LCD/Keypad. The unit has no cover over components.

IC647BR3M BR3:Bristol Babcock

IC647PRTHE005M Proficy Portal Historian Edition Client Pack 5 Users (M4 Key)

IC693CPU360RR CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 racks), no built-in Serial Ports

IC756ADV000E-97 DV Development - AIX Op Sys, English, Version 9.7

MSI-EFF-2-43 Efficiency Mang Clients 2 Pack-43

SLC/1746 System 1746-RL61 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IV32

Distributed I/O 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS

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DeviceNet Products 1787-MCABL MINI-CONNECTOR CABLE FOR 1770-KFD

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HE693GEN251 Genius interface board for new generation AV300/DV300 drives (external mount)

IC648MNT071 Annual Software Maintenance for LM 90-70 Parallel Communications

QPI31200C2P QUICKPANEL COLOR 10.5" TFT

ST-4424 STXi analog output module 4 Channels, 0~10Vdc, 12bit

20BC170A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1AGC260JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-V2P3F104 PowerFlex 4 0.4 kW (0.5 Hp) AC Drive

140DAI54300 Quantum 开关量AC输入,16点,115VAC,8点成组隔离

284D-FVD2P3B-10-RR-3-DB1-SB-EMI DeviceNet Variable Frequency Drive

E3JK-R4M1 4m,反射式, 触点输出3A 电源:24-240V AC/DC

MIC-2352/F All_IN_ONE 586 CPU 板,带VGA显示口

PXI-2527

ADE-9020

PCA-6145R

IMB-210 A1 AIMB-210G2-S6A1E

POS-560

GENE-9655

1492-MCAA110 10 A UL489 Miniature Circuit Breaker

1494U-FC100J 1494U 100A Class H/J 600V Fuse Clip

软启动器 3RW44542BC44

CBL-14-ED-20 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series splashproof stepping motors connected to IMC or S2K. 20 feet

GCREINSTATEMENT GlobalCare Reinstatement Fee

IC200TBM002 I/O auxilary box style

IC646TBLSS50K Proficy Troubleshooter for Intelligent Historian for Hist 50000 Points

IC647NME000 CIMPLICITY HMI MITSUBISHI MELSEC Communications

IC693ACC308 Rack Adaptor Bracket/ Series 90-30 10 Slot to 19 inch (Front Mount)

IC750CTR100RR PANELWARE VT 100 Panel Controller

IC800VMCB3030 Motor power and brake power cable for 3 kW VersaMotion servo motor- 3 meter

SLC/1746 System 1746-OAP12 HIGH CURRENT AC OUTPUT MODULE FOR PRGRMMABLE CTRLR

Industrial Computers 6155R-7PXPH VERSAVIEW NON-DISPLAY COMPUTER, 7 SLOT

Application-specific products 6556-SCBK3DC OMEGA - 5/03 CLUTCH/BRAKE DC KIT

Operator Interface 2711-T5A9L1 PV550 MONO TOUCH, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2300FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE2300FR

Support 9307-64MGDBPS SUPT RENEWAL CONTRACT FOR 930764MGDBPENE

DeviceNet Products 1734-ADN 24V DC DEVICENET ADAPTER

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RSI Software Products 9358-BNT10U1 UPGRADE: IN-SUPT: RSBATCH 03 TO 10

Motion Control MPL-B320P-MJ22AA MOTOR,SERVO,2.94 NM,5000RPM,MULTI,460V,4.0KG

Motion Control 2090-XXNPY-16S15 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,15M

GFK-0265 Series 90-70 Programmable Controller Reference Manual

IC641VPP710 VersaPro Professional Edition 10 Pack - Windows Programming Software for Series 90-70, Series 90-30, and VersaMax PLCs

MMR-B00P-1M-0 Target 1Mb BBRAM Memory Card

PSPC-DC25/E Prof Shop Floor SPC DC 25 User w/ eSig

20BC011A3AYNACC1 PowerFlex 700 AC Drive 20B

20DM590A0NNNBCANE PowerFlex 700S AC Drive 590 A 560 kW 20D

2198-H070-ADP-T K5500 FR3 AC,DC,control conn

2711P-RAK15 PanelView Plus 1500 Cutout Adapter

280-PWRM35G-M25 ArmorConnect 3-PH Power Media trnk cable

CQM1H-SCB41 串行通讯板 RS-232C 一个/RS422/485一个

3VU1640-2MG00 1~1.6A

PCI-5402

LMB-586VH

FPM-8192V-X0AE

VSBU-120-12

MMC-BDPV81 INA

DMC2210A

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1492-WM4 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44231BC46

BC647CSCEMK QuickPanel Control software with Proficy GlobalCare Complete and a hardware key

GC647IFPLSRUNLMT GCC iFIX Plus SCADA Unlmt Srv

IC200CBL655 Mitsubishi Fx 25-pin, RS-422 Cable to DataPanel 45/65/85

IC646MPSS99 Logic Developer PLC Standard Unlimited Seat Site License

IC647IFSTDV00075K iFIX Standard HMI 75 I/O Development (M1 Kit Part)

IC670ALG310 Analog Output, Voltage, 8 Channel, +/-10V, 0 to 10V

IC697CPU782RR CPU, 16 MHz, 12K Discrete I/O, Expandable Memory, Floating Pt

IC800PSHV045 PSM-45HVi 45 kW high voltage power supply kit for Alpha servos

ControlLogix/1756 System 1756-OV32E 10-30 VDC ELEC FUSED SINKING OUTPUT 32 PT (36 PIN)

Industrial Computers 6182H-10KRH4D VVCE 1000, KEYPAD, STD MEM, ENET, DC

Process Control 1757-FIMEXP100 FOUNDATION FIELDBUS FIM MODULE EXPANSION