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AS10300,

AS10300

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　　SMART LINE V3在空压机热能回收系统上的应用，在本次对产品的升级改造中，使用了smart line v3代替原来的smart line 700ie, SMART系列PLC的SR60型号CPU作为控制器，通过对现场设备的IO控制以及MODBUS协议跟变频器通信控制，实现了整套系统监控的功能，实现了对温度，压力、流量及第三方变频器工作状态的监控显示，以及必要的修改操作。本次改造，充分发挥了SR60型号CPU的系统功能，来实现对设备的控制和监控，也使我对小型机smart 系列产品的功能有了新的认识。
　　项目名称：伯恩空压机余热回收节能方案
　　一、项目介绍
　　业主原来采用某国产PLC和昆仑通态屏控制，串口通讯现场仪表不能很好的结合显示控制起来，整套系统改成Smart 系列的控制，整套产品的安装布置显得更加紧凑合理，尤其是上下位的以太网通讯简易稳定快速，smart 200 plc 485口直接跟变频器通讯(采用modbus rtu 协议通讯)，配置完美无缺。
　　二、工艺原理
　　1.空气压缩机压缩热的组成;
　　结论;空压机=电锅炉
　　2.现场配加空气能热水系统，在车间压缩机系统停机状态下为保证供热的持续性所采用的供热设备：
　　3、控制系统，因为原有的空压机系统都具有完善的控制系统，负载维护系统的正常高效运行，热回收系统是冗余系统，所以原有的空压机组无需做任何控制方面的改变。热回收本身的控制系统可以采用温度控制，通过监控热水箱温度来控制加热循环水泵运行，水泵运行时，即为热回收系统启动状态，当需要热水温度较高时，可以设定水温，增加循环次数。为了节能，防止压缩机未启动而水泵启动造成电力的浪费，可以通过测量排气温度的方法来作为确定循环水泵是否需要工作。
　　三、设备图
　　四、工艺设计及电控触摸屏和PLC控制思路：
　　1、在本次在离心机热能回收系统的升级改造中，使用了SMART系列PLC的SR60型号CPU作为控制器，通过对现场设备的IO控制以及MODBUS协议通信控制，实现了热回收系统的自动控制功能，并通过以太网通信实现了与中控室上位机的连接，实现了对温度，压力，流量的监控显示，以及必要的修改操作。本次改造，充分发挥了SR60型号CPU的系统功能，来实现对设备的控制和监控，也使我对小型机的功能有了新的认识。
　　2、IO表设计及PLC选型
　　根据现场设备，汇总需要输入点13个，输出点12个，其中两个输出点为220V交流输出驱动接触器动作，所以选择继电器输出型的PLC，根据IO点数要求，我们选择了S7-200 SMART系列的SR40型号CPU(实际采用SR60)，并根据需求设计了IO表。
　　3、其它主要电气设备选型4、确定通讯方案
　　1)、MODBUS通讯方案
　①英威腾CH100A变频器提供modbus 协议地址表，能够方便地接入系统。
　　②英威腾CH100A变频器参数设置
　　通信种类：2：MODBUS RTU形式
　　机器地址：1
　　传送速度：1：9600bps
　　数据长度：1：8位
　　校验形式：0：无校验
　　五、编程与调试
　　1、IO控制程序编程与调试
　　热水回收系统工艺流程比较简单，采用过程和分时段送水控制，这里采用了时序控制。
　　利用hmi 读取和设定PLC时钟在面板显示，以达到时钟一致不变。设定不同时段的送水激活指令以达到自动满足条件送水的目的。
　　2、MODBUS通信程序编程与调试：
　　samrt 200 plc自带modbus 库指令，组态应用变得简
　　3、上位机组态
　　上位机首先与PLC通过网线连接，然后在软件中添加新设备。然后建立相关的变量连接：
　　六、结束语
　　SAMRT LINE V3最大的特点外观时尚新颖、通讯主流飞快，相比之前下载速度不是一个级别的!软件更新简洁优化很大，搭配 S7-200 SMART PLC不愧为小系统性价比之王，通讯主流灵活快捷、本次使用的SR60型号CPU的PLC进行系统设计和编程，整体感觉使用性能良好，很适合在系统点数要求不高的场合使用。一串一网的两通讯口连接具备主流通讯功能，SMART灵活多变的扩展功能无论同变频器、仪表、网关连接都轻松自如。在工厂小范围的现场总线主从控制也是不成问题，smart系列的hmi和plc无缝完美通讯对接变得组态是如此简易方便!
 

Operator Interface 2711P-RGT6 PROTECTIVE ANTIGLARE OVERLAY,QTY 3,PVP 600 TOUCH

Support 9355-WABOEMITR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMIT

Support 9361-LADDER500R SUPT REINSTATEMENT CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OE2V 24V DC 2 CHANNEL ANALOG VOLTAGE OUTPUT MODULE

RSI Software Products 9301-2SE240KOU3R RSVIEW32 WORKS 150-32K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BEPB30U1R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 03 TO30

Motion Control MPL-B4520P-SK24AA MOTOR,SERVO,6.1 NM,5000RPM,SINGL,460V,BRK

4162-24-+/- 2" BCD TO 7 SEG DISPLAY. 1 +/- DIGIT. 24 VDC. NEMA 12

CBL-12-MPS-20 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 20 Ft.

IC600PB551RR PDT Video Board

IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)

20AD052A3AYNACC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A

20DC5P0A0EYNANASE PowerFlex 700S AC Drive 20D

20LF1K0N0ENNKN10WA PowerFlex 700L AC Drive 20L

2707-PS220 MICROVIEW 220V AC POWER SUPPLY

280-PWRM22E-M2 ArmorConnect 3-PH Power Media drop cable

FX2N-CNV-BD RS485 通信转换模块

6ES7 972-0CA23-0XA0 PC MPI电缆

ExpressCard-8421/2

104-1812CLD2N

ELEC30-03A

MPB#100056

ZC-YS0303.C

HS6237

BUS-PAC(PCI)

1492-SPM3B100-N MCB Supplementary Protector 10 A

软启动器 3RW40271BB14

AT-8624FC-10_1 Proficy Process Systems Switch with One Multi-mode Fiber Module from Allied-Telesis

GC646TDV700 Proficy GlobalCare Complete for 700 I/O Point Runtime / Development System.

HMI-AGO-202 ANTI-GLARE OVERLAY 10.5 inch/ 5 per pack

IC640WDD401 Cable, IBM-PC/XT class computers to Series Six CCM 9 Pin Connector

IC647HSTSSEO5KM eSignature Option for Historian - Standard Server 5000 Points (M4 Key)

IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc

IC695DEM006 PMM Demo Case: RX3i and PACMotion

IC756WRE024E-26 DV Runtime Win 1-24 Per User Eng v2.6

CompactLogix System 1769-STRT2PT COMPACTLOGIX STARTER KIT PORTUGUESE

PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL

Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING

Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM

Support 6620-NMUR 6620-NMU SOFTWARE SUPPORT REINSTATEMENT

Support 8100-HSMMLS SUPT RENEWAL CONTRACT FOR 8100HSMML

Support F1785-L20BSERC FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)

RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)

RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)

Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET

BC5105KAW0000 15 Inch Panel-C Industrial Computer - Bundled - w/ Windows2000

IC300DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (4.0A per point isolated)

IC752FPY000 Industrial Floppy Drive in Case for Display Stations

MTR-3S46-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6110-K200#XXS CZ4 AC power connector kit for BSVM1-40i Beta i series amplifier

20BP105A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TF370JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A8P0N114 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T12C4D8K PanelView Plus Terminal

OPC-G11S-AIO(模拟量接口卡)

AHX144 指示灯泡24V/1W

ATS48C21Q 210A

SCC-SG03

TAHOMA TECH 10118B

INTERFACE PCI 8521S

100-79-0810-00

SC I486

MK620-MCT01

1492-SPM1B400 MCB Supplementary Protector 40 A

直流电源 6EP1436-3BA00 3 相 400-500VAC 输入，24VDC/20A 输出

20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Runtime System

GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run

IC600CB536RR Communications Control Module Type 2

IC647HSTCSEO10000KM eSignature Option for Historian - Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647WATERINFOCENTER Water InfoCenter Solution Pack - Hist, iFIX, IGS, WebSpace, Water SP (M4 Key)

IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply

IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7

MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER

Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS

Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)

Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE

Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG

5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4

IC200ERM001 EXPANSION RECEIVER ISOLATED

IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, inputsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view

MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

VSPCSE-REPTS VISUALSPC SECURE EDITION REPORTS

20BD077A0ANNACC1 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11LF710JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A2P5N113 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

490NAA27102 Quantum MODBUS PLUS电缆,500'

291E-FAZ-G1-3FR Direct Online Reversing Starte

PYF08A-E 导轨安装型，MY2J，MY2NJ

1756-IM16I 220VAC 16点输入模块（每路单独隔离）

PXIe-5160

PCL-832

SOM-4486

DC2405M

PEAK 600VL

IBM X3250M3

1492-PD3C263 350 A Power Distribution Block

中央处理单元 6ES7414-4HJ04-0AB0 CPU414-4H,1.4MB RAM，60ns，电源 24VDC，MPI/PROFIBUS-DP 主站接口

2097-V31PR2 Kinetix 300 Servo Drive

ENP2335M020 Male Standard/Male Standard, 2 meters

GFK-1866 S2K Series Brushless Servo Amplifier User's Manual

IC220DEM012 VERSAPOINT STATIC DEMO, PROFIBUS NIU

IC647CSPR002 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 2X monitored KPIs

IC647PSC300 Proficy Process Systems 3000 I/O with CIMPLICITY

IC693MDL230LT 120 Vac Isolated Input (8 Points) (LT)

IC756CDV000E-97 DV Development - Compaq True64 Op Sys, English, Version 9.7

MSI-MGMT-25-43 Production Management Clients 25 Pack

PLC-5/1771 System 1785-L26B PROTECTED PLC-5/20 CONTROLLER, 16K WORD SRAM

Distributed I/O 1738-IJM23 5 VDC INCREMENTAL ENCODER

Communications 1787-PCABL PROBE CABLE FOR 1770KFD

Operator Interface 2711-NM13 2 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS

Support 9304-WTD300R SUPT REINSTATEMENT CONTRACT FOR 9304WTD300

Support 9324-RLD200R SUPT REINSTATEMENT CONTRACT FOR 9324RLD200ENE

DeviceNet Products 2711-B5A10 PV550 MONO KEY&TOUCH, RIO & RS-232 PRINT

RSI Software Products 9301-2SE335JPU2R RSVIEW32 RUNTIME 300-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9371-EDES2U2R UPGRADE: OUT-SUPT: RSWIRE DET JIC/ACAD TO DES/ACAD

Motion Control MPG-B010-091M22 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,MULTI,460V

Silver Series 2711-K14C20 PV1400 COLOR KEY, ENET & RS232 PRINT

HE693SRC844 PC Interface "C" Driver Source Code

IC670CBL004 Cable for Connector Style I/O Base (IC670CHS003) to TC Cold Junction Compensation Base (IC670CHS004), 1 Meter, Mating Connector on Both Ends

QPI-IBS-201 MODULE INTERBUS-S SLAVE

ST-7108 STXi Potential Distribution module module, 0VDC, 8 points, 10A

20BC260A3ANNACC0 PowerFlex 700 AC Drive 20B

20F1ANC260AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B017N104 PowerFlex 40- 3.7 kW (5 HP) AC Drive

140DAO84000 Quantum 开关量AC输出,16点,24-230VAC,隔离,4A/点

284D-FVD6P0B-N-R-3-DB-EMI Cntl Mod. Variable Frequency Drive

E3R-DS30E4 30cm,扩散反射式,晶体管输出80mA, 电源:12-24VDC

ADAM-5051S 带LED显示的16ch隔离数字量输入模块

PXI-2566

AC5987245

HP2-6460P-R

ZM460B-APS

715G8881-M0D-B00-004K

OCYT20146

1492-MCAA325 25 A Ul489 Miniature Circuit Breaker

1494V-DH644 NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44562BC46

CBL-3C-MP-20 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 20 feet

GF-0675R Connecting FlashCable to Fowler Trimos Vertical, Horizontal.

IC200TBX464 Tool box, Micro 64, stepper motor, PowerCube amplifier and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping motor

IC646TBSPMSS100 Smart Process Monitoring SPC+ server 100 KPIs

IC647NTS010 CIMPLICITY HMI Terminal Services 10 User Pack

IC693ALG220 Analog Input, Voltage (+/-10VDC, 12bit), 4 Channels

IC752CBT070RR Datapanel 320T CEG (Color Expansion w/ Genius): 320x240 1/4 VGA Passiv e Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2Meg and Genius PC/104.

IC800VMCS030 VersaMotion amplifier serial communication cable, 3 meterss

SLC/1746 System 1746-NO4V (4) ANALOG VOLTAGE OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DIMM128 DIMM MEMORY 128MB

Application-specific products 1403-CF250 F LINK,50 M

Operator Interface 2711-K6C14 PV600 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE2400ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2400ZH

Support 9323-LOOP01S SUPT RENEWAL CONTRACT FOR 9323LOOP01ENE

DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)

RSI Software Products 9358-BNTK60U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 60

Motion Control MPL-B420P-RJ22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,5.9KG

Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M

GFK-0787 Genius Modular Redundancy User's Manual

IC646MDA700 View 700 Tag Runtime & Development System

MSDIS-1010 Discontinued, Order MSDIS-1210

PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User

20BC022A0AYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R014 Kinetix 5700 1.4kW Shunt Resistor

2711P-RDB12C PanelView Plus Display Module

280D-F12Z-10B-CR-3 ArmorStart Direct Online Starter

CQM1-DA022 2路模拟量输出单元(无需供电单元)

FPM-3190 19“TFT

PCI-6220

VTC3300-SKT

MP-945A

AIR-PWR-4400-AC

PEAK703P(LF)-HC

KTQ45/FLEX

1492-L3-B IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1492-XIMTS4024-32R Solid State Relay Dgtl Interface Module

软启动器 3RW44253BC45

BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNRNM iPower Option - Run Client Globalcare Complete part

IC200DEM001 DEMO Kit VersaMax I/O and control

IC646NCN020 HMI for CNC Additional Connection

IC647IFSTRNUNLMTM iFIX Standard HMI Unlimited Runtime (M4 Part)

IC670MDL240RR 120VAC 16 pt. Grouped

IC697MDL250 120 Vac Input (32 Points)

IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

ControlLogix/1756 System 1756-DMCF003 3 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15D VVCE 1250, KEYPAD, EXT MEM, CNET, DC

Process Control 1757-PFBEXP065 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RP PV PLUS LOGIC MODULE W/O FLASH OR RAM

Support 9357-ANETMDAD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMDAD3E

Support 9361-LADDER500S SUPT RENEWAL CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMD3E RSNETWORX WITH MD FOR ENET

Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-10 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 10 Ft.

IC600WD300 I/O Cable, 300 feet (90m)

IC800SKCPVL100 Power Cable, S2K to 4.5-5kW S-Series Servo Motors, 10 Meters

OC647IFFDTPM iFIX Optn: Fix Desktop (M4 Part)

20AD1P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

20DC820N0ENNBNANE PowerFlex 700S AC Drive 820 A 450 kW 20D

20P21AD100RA0NNN PowerFlex 100 A DC Drive

2711-ND3ESM PanelView ND3ES MED Accessory

280-PWRM22G-M1 ArmorConnect 3-PH Power Media drop cable

36 FX1N-EEPROM-8L EEPROM存储卡8K/步,适用FX1N 710-

6ES7 354-1AH01-0AE0 FM354 伺服电机定位模块

IC-3173

FSC-1613VN

SHT-16B-B1/CPCI

HIVERTEC PPD203

eNSP3-450P

DMC2C80

PIO-32/32T(PCI)H

1492-SPM3B320 MCB Supplementary Protector 32 A

软启动器 3RW40372BB15

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.