TT-2931-1010-AG
TT-2931-1010-AG
产品价格:¥电询(人民币)
  • 规格:TT-2931-1010-AG
  • 发货地:福州
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    会员级别:钻石会员
    认证类型:企业认证
    企业证件:通过认证

    商铺名称:福州聚福兴自动化有限公司

    联系人:陈先生(先生)

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    企业邮箱:20886962@qq.com

    联系地址:仓山

    邮编:350001

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      TT-2931-1010-AG现货 in stock! 欢迎来电咨询~!!

      TT-2931-1010-AG,

      TT-2931-1010-AG

      有福之州-福州聚福兴供应进口工业控制系统成套备件:DCS PLC模块卡件,底板机架机槽,CPU模块,输入输出模块,模拟量模块,电源模块,通讯模块,工业交换机,触摸屏人机界面显示器,插头连接器连接电缆接插电缆,伺服控制器,电机马达,伺服驱动器,驱动板电源板电路板,采集卡,影像卡,工控机,示教器,工业机器人配件..........
      有福之州-福州聚福兴供应自动化供应进口品牌:罗克韦尔AB, Prosoft,西门子SIEMENS,施耐德SCHNEIDER,通用电气GE FANUC, 发那科FANUC,安川Yaskawa,欧姆龙Omron,三菱Mitsubishi,基恩士Keyence,东方步进Vexta,迈创Matrox,美家仪器NI,研华Advantech,莫迪康Modicon,思科Cisco,大隈Okuma,瑞士ABB,力士乐 Bosch Rexroth,台达Delta,福克斯波罗Foxboro,富士Fuji,霍尼韦尔Honeywell,惠普Hp,瑞恩 Reliance...........

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      TT-2931-1010-AG


      世界上可能再也没有哪种食物能够像糖果一样——跨越年龄、性别和肤色的鸿沟,让每一个品尝到它的人都感到身心愉悦。缤纷多彩的糖果,装点了孩童时期最美好的记忆,见证了情侣之间最浪漫的回忆,也是家人、朋友聚会时必不可少的调剂。
        糖果,是一种令人幸福的食物;而制造糖果,则是一项“甜蜜”的事业。江苏蕴之宝食品科技有限公司(蕴之宝)的董事长许玉忠,从事的正是这项“给世界送去甜蜜”的美好事业。
        自1995年成立以来,经过二十多年的不断创新,蕴之宝已经成为中国领先的糖果生产商和出口企业,形成了包括口香糖、拐杖糖、软糖在内的200余种高中低档糖果产品,与许多国际知名连锁超市达成深度合作。
        随着企业的快速发展,消费市场的瞬息万变以及合作伙伴对工厂管理水平要求的不断提升,蕴之宝迫切希望通过建立智能化的管理系统,提升生产效率和质量控制,提高生产过程管控水平,以真正打造行业领先的智能化工厂。因此,蕴之宝选择跟有着丰富智能工厂实施落地经验的施耐德电气进行合作,共同在江苏盐城建设智慧新工厂,这也是目前国内规模最大的糖果生产基地。
        许玉忠对此表示:“施耐德电气在深刻理解蕴之宝发展建设的基础上,对工厂进行了全面的、面向未来的数字化规划,为我们提供了从咨询式服务,到智能工厂整体方案设计,再到软硬件系统交付与实施的整套EcoStruxure工厂解决方案,为我们智慧工厂的建设提供了很大的助力。”
        深入洞察客户需求
        在传统项目中,往往是由客户描述期望,然后方案供应商告诉客户自身具备哪些能力,能够提供哪些设备、软件和系统,最后由客户来决定是否要购买采用这些产品和方案。
        如果客户有着非常明确的需求,这种基于产品的传统销售模式是可行的,就好比病人知道自己得了感冒,去药房对症购买相应的感冒药即可。因为食品饮料行业企业对于“智慧化的糖果工厂应该是什么样的”以及“智慧化的糖果工厂应该怎么建设”这些问题,并没有形成非常成型的想法。
        因此,施耐德电气首先为蕴之宝提供了全面而深入的咨询式服务,这个过程就像是帮蕴之宝进行了一次专业“体检”,以期深入挖掘客户的需求,然后才进一步提供智能工厂的整体设计方案,最后再进行交付与实施。
        施耐德电气的专家顾问连续数月亲赴蕴之宝的生产现场,深入了解了客户的整个生产管理过程,然后利用自身在食品饮料行业的专业知识,帮助客户分析其哪些点做得比较好,哪些点尚有待提升,施耐德电气的哪些解决方案可以帮助其进行改进……通过这种抽丝剥茧的方式,施耐德电气一点一点的挖掘出了蕴之宝的真实需求,智慧糖果工厂的蓝图也在大家的脑海里变得越发清晰。
        通过梳理,施耐德电气发现,蕴之宝存在的最大挑战就是工厂的生产和管理主要依赖人工,所以缺乏标准化和规范化,由此带来了一系列问题。
        在质量管理方面,不同的操作工在对同一条产线进行操作的时候可能会出现一定程度的偏差,从而造成最终产品质量的波动。举例来说,过去在蕴之宝位于连云港的老工厂里,需要依靠人工来进行投料,每个原料包至少重达四五十斤,一天需要投料上百包,不但效率低下,而且对操作工的身体也是一种很大的负担。当操作工感觉到疲倦的时候,投料的精准度自然就会下降。
        在生产运营方面,蕴之宝的整个生产运营过程不够透明,不同层级的管理人员无法第一时间掌握自己关注的信息。这是因为蕴之宝过去主要采用纸质的方式记录产品信息并进行单据的流转,一个班次的工人完成工作并记录之后,再交接给下一个班次的工人,交接的过程很有可能会出错,记录的数据可信度也不高。
        当管理层需要了解生产相关的数据时,工厂负责人还需要整理纸质报表再递交,中间会出现延迟,从而耽误决策的及时性。管理人员若想对物料、质量、销售进行追溯,更是异常困难。
        另外,在这种“黑箱”状态下,一旦生产设备出现故障,机器重修、多修、不及时修的情况就会拖慢生产效率,严重时甚至会影响正常生产。
        在知识积累方面,过度依靠人工使得熟练工的操作经验没办法固化在系统里,也不利于经验的积累和传承。
        基于这些问题,施耐德电气有的放矢地为蕴之宝提供了覆盖EcoStruxure三层架构、包括Modicon M580及M340 PLC、AVEVA SCADA系统、Historian实时数据库软件和制造执行系统(MES)等全面的自动化与数字化解决方案。
        有序生产背后的“功臣”
        走进蕴之宝盐城新工厂偌大的胶姆糖生产车间里,只能看到少数的几个操作工在忙碌着,自动化设备承担了大部分的工作——原料通过真空自动上料系统进入搅拌缸内,糖粉、香料和胶基被均匀的混合在一起,然后经由挤出成型机变成泡泡糖的雏形,接着再经过压条、切割和包装,穿好“彩色外衣”的泡泡糖就排着队的从生产线里钻出来了。不久之后,这些糖果就会被四通八达的物流网络运往全世界。
       

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