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CACR-SR03AB1,

CACR-SR03AB1

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该体系采用PLC作为操控中心，完成PID闭环运算、多泵上下行切换、显示、故障确诊等功用，由变频器调速方法主动调理水泵电机转速，达到恒压供水的意图。

　　一、前语

　　跟着操控技术的发展与完善，变频器及PLC在各个行业的使用愈来愈广，PLC与变频器的可靠性与灵活性得到了用户的认可。一起传统的水塔供水方法暴露了许多缺点：水的二次污染，用水高低峰的不平衡，管道阀门易损坏，维修保养费用过高等等。在此条件下各种恒压供水方法应运而生，其间由变频器、PLC操控的方法尤为遍及，这种方法的特色：体系稳定，功用强大，变频器用于供水更加节能，所以广泛使用在多层住宅小区生活消防供水体系中，现在许多场合也有使用，比方中央空调体系、供水加压站、集中供热等，这种方法经受了时刻的考验，已有许多的使用实例。本文介绍的体系在宝鸡某电厂家属区已从98年运转至今，体系稳定，性能可靠，得到了用户的必定和好评。

　　二、体系组成：

　　1、体系概述：

　　该体系由四台大泵(22KW)与一台小泵(5.5KW)组成;PLC部分由西门子可编程操控器S7-200系列的CPU226，文本显示器TD200组成;变频器采用三菱FR-A540系列，功率22KW。

　　用户所需的生活用水压力、消防用水压力、运转方法等参数在TD200文本显示器上设定，压力传感器把用户管网压力转换为0-10V标准信号送进PLC模拟量模块EM235，PLC经过采样程序及PID闭环程序与用户设定压力构成闭环，运算后转换为PLC模拟量输出信号送给变频器，调理水泵电机转速，达到恒压供水的意图。

　　该体系有各个泵的运转时刻累计功用，经过PLC的数据区保持可以断电回忆。每次起动时先起动1#小泵，当用水量超越一台泵的供水能力时，PLC经过程序完成泵的延时上行切换，切换原则为当前未运转的大泵累计运转时刻最少的先投入;当压力超越时，PLC经过程序完成泵的延时下行切换，切换原则为当前正在运转的大泵运转时刻最多的先撤出。直到满足设定压力为止。寻求的最终目标为压力恒定。

　　当供水负载变化时，变频器的输出电压与频率变化主动调理泵的电机转速，完成恒压供水。

　　体系还可经过PLC的实时时钟主动守时供水，用户在TD200上设定每天最多6段(段数也可设定)守时供水，比方早上6：00到8：30，中午11：20到1：30等。

　　体系可动态显示各种参数，如设定压力，运转压力，水位高度，运转方法，实时时刻，日历，各个泵的运转时刻累计(准确到秒)，运转状况，故障信息等等。为了不使体系中TD200画面显得呆板，在PLC程序中操控TD200中的画面守时切换，动态显示;

　　体系还有故障自确诊功用，各泵发作过载、缺相、短路、传感器断线、传感器短路、水位下限、水压超高、水压超低、变频器故障等，都会有声光报警，TD200上一起显示故障类型，告诉设备维修人员处理，并可回忆故障发作时刻及班次，以便追查原因及相关责任。

　　2、作业原理：主动手动方法

　　(1)手动运转时，可按下按钮起动中止水泵在工频状况下运转，彻底脱离开PLC及变频器的操控，该功用首要用在检修及主动体系出现故障时的应急供水方法中。

　　(2)主动运转时，悉数泵的运转依程序主动作业。

　　上行过程：当在主动运转方法时，按下TD200上的起动软健，体系先起动1#小泵，PLC程序操控模拟量模块EM235给定变频器一固定频率输出，此时若用 PID运算输出直接操控变频器则(设定压力大，运转压力为零，所以运算输出最大)变频器依设定的上升时刻运转，升速太快，体系冲击很大。等泵运转一会儿，管网压力堆集后，再用PID运算输出操控变频器。具体时刻和频率与管网体系有关，在现场调试时这两个参数在TD200上设定调整。管网越大，时刻越长。

　　当 1#小泵达到50HZ后，体系压力仍偏低，则延时一段时刻后，体系靠PLC程序把1#泵切换到工频运转，一起由PLC输出一个开关量给变频器的MRS端子，变频器瞬间制止输出，此时PLC把运转时刻最少的泵变频接触器接通后，撤掉制止输出，相应的泵变频起动运转;延时切断1#小泵，体系中相应的一台大泵变频运转，压力主动调理，若体系压力平衡，则频率稳定在一个相对的规模，若频率达到50HZ后压力依然偏低，则再投入一台大泵，比较剩下的泵的累计运转时刻，时刻少的先行投入，以此类推。注意，上行中，只要有一台大泵运转，则1#小泵要断开，大泵与小泵一起运转时，小泵的功率很低。

　　下行过程：当体系压力偏高，变频器运转在18HZ左右(18HZ以下泵的功率很低，经验值)时，PLC程序判断运转在工频状况的泵累计运转时刻(若只有一台泵不作判断)，运转时刻最多的泵延时先行撤出，在撤出的瞬间，PLC操控变频器运转频率在50HZ，要不体系冲击过大，简单有水垂现象，延时一会儿后，再把 PID运算输出投入即可;以此类推。注意：下行过程中，到最后一台大泵运转时，频率在18HZ左右，体系压力依然偏高时，则把1#小泵切换到变频运转。这种情况在夜间或许发作，当供水管网很大时，也许没有这个或许性。

　　三、注意事项：

　　1、该体系中有泵的工频变频上行切换，为了体系的快速响应，切换时刻最好越短越好，切换时时刻差很小，所以各个泵的变频接触器与工频接触器最好用可逆接触器，电气线路与PLC程序中也要有互锁功用。避免发作意外短路事端。对体系或变频器形成危害。

　　2、变频器上行下行切换时刻设定，假如设定值过大，则体系不能迅速对管网的用水量做出反应;假如设定值过小，则或许引起体系频繁的投入泵，撤出泵的动作;为此，PLC程序中增加判断设定压力与运转压力在临界切换状况时，只要不超越答应的误差规模内，不做泵的切换。

　　3、变频器在上行切换时，必须要有瞬间制止输出功用，变频器没有此功用可用自在停车功用;所以选择变频器时要注意这点。
 

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Support 9358-HSTSSROLR SUPT REINSTATEMENT CONTRACT FOR 9358HSTSSROL

Support F1772-LXPSERC FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7ITE RSLOGIX 5000 STD. TO PRO UPGRADE, ITALIAN

RSI Software Products 9305-RSVADDCFRE RSVIEW32 ACTIVE DISPLAY DED. CLIENT (FRENCH)

RSI Software Products 9358-RTI10E RTI DATA COLLECTOR 10 CONFIGURATION

Motion Control 2092-DA5 DRIVE, 16.4A/43.4A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0143-B075#7076 A12/3000 Servo Motor, IP67 Sealing, 64K Serial Encoder

IC200UDD110-24 Qty of 24, 28 point PLC, (16) 24VDC In, (12) 24VDC Out (6) 1.0A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention.

IC752BUU024 VT100 Upgrade for Datapanel J+

MTR-1454-N-A-E-SRR Stepping Motor Nema42 Splashproof

ZA06B-0115-B075#0008 BM0.5/4000 servo motor with 32k serial encoder

20BD3P4A3AYNAEC1 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TD617AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B032 PowerFlex 520 7.5kW (10Hp) Power Module

372ESS47001 Quantum CONCEPT EFB 升级软件

FRN 7.5E1S-4C 13 KVA 18 A 7.5KW 3相AC380V/50Hz/60Hz

E50S8-2500-6-L5

1492-SPM3C400-N MCB Supplementary Protector 40 A

软启动器 3RW40461BB05

模拟量输入信号板 6ES7 231-4HA30-0XB0 SB 1231 AI 1 x 12 位

150-SC2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-VHSC24 POINT I/O Very High Speed Counter Module

1783-SFP1GSX 1000SX SFP Fiber Transceiver

193-ESM-VIG-30A-T E300/E200 30 Amp Sensing Module

20-750-I2B-E510F500 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA20 MP-Series 20m Servo Power Cable

2099-K7KCK-1 CONNECTOR KIT FOR KINETIX 7000

GA647IFESGDV00150 GCA iFIX Optn: ESig & ERec 150 I/O Dev

GP-2102NTSB GagePort Digital NT 2-port input - Sales BOM.

IC5007TBX0010 PanelPC 17 inch Performance Unit with Windows XP

IC647HSTCC100KM Calculation Collector for Historian - Standard Server 100000 Points (M4 Key)

IC647STR002 "Scheduler Training 2 days, per person"

IC693MDL748 48VDC Output, 0.5 Amps, Positive Logic (8 points)

IC756LDV000E-99 DV Development - Intel/Linux RedHat Op Sys, English, Version 9.9

Pico Controllers 1760-IB12XOB4IOF 12 DC IN 4 TRANS OUT AIAO

PLC-5/1771 System 1771-OBDK CONFORMALLY COATED, 10-60V DC OUTPUT MODULE

Distributed I/O 1791P-8V8P PROFIBUS 24VDC CBLK I/O,8 IN SRCE 8 OUT SINK,BASE

Communications 1786-BNC IMPROVED CONTROLNET RG6 COAXIAL CONNECTOR

Operator Interface 2706-PDHPP DH+ COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWSB025AS SUPT RENEWAL CONTRACT FOR 9701VWSB025AENE

Support 1747-PBASER BASIC DEVELOPMENT SOFTWARE SLC500 REINSTATEMENT

EtherNet/IP Products 2711P-K10C4B1 PV PLUS 1000, KEYPAD, ENET, AC PS, STD MEM

RSI Software Products 9301-2SE340JPU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9356-PRO2350U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.5000 TAG

Motion Control 1326AB-B740E-S2K7L MOTOR,SERVO,460V,50.0NM,3400RPM,SINGL,BRK,IP67

4261A-4-.8-N12 7 SEG PANEL DISP. 4 (.8") DIGITS. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. NEMA 12

HMI-KPN-402 QuickPanel Keypad for 10.4" QPICxxx000

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/100Mbs w/built-in switch. No serial ports.

SPS-55W 24 VDC, 2.3 Amp, 55W power supply, Din Rail Mount