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G5M5055,

G5M5055

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

PLC-5/1771 System D1771-UM002AENP STEPPER POSITIONING ASSEMBLY USER MANUAL

Process Control 1757-BEM BATTERY EXTENSION MODULE

Communications D5000-6.5.14 INTERCHANGE SOFTWR. DDE OPTION REL 1.1 USER MANUAL

Operator Interface 2706-P94C INVIEW MESSAGE DISPLAY

Support 9306-4EXP01U1R UPGRADE: OUT-SUPT: DRIVEEXPLORER VER 1.XX TO 2.XX

Support 9510-PBENR SUPT REINSTATEMENT CONTRACT FOR 9510PBEN

Support F1785-L60LSERC FIRMWARE UPGRADE FOR 1785-L60L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230PTU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9701-VWSS100AJPE RSVIEW SE SERVER 100 DISPLAY (JAPANESE)

RSI Software Products 9399-S5MAN MICROLOGIX 1000 AND PLC 500 A I SERIES MANUAL SET

Motion Control 1394C-SJT22-T-RL MODULE,SYSTEM,22KW,IMCS,W/RIO,W/AXIS,LI

BC646MPPS50 Logic Developer - PLC Professional w/1 Yr of SAFE - 50 Seat Site License

IC300OCS082 OCS with 2x20 LCD Display and with 16-key tactpad. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP) and 4 In/2 Out Analog, Voltage. With CAN Network.

IC752WNC000 Mature, to be used only with mature Datapanels. For Datapanels 150, 160 and 240E, order DataDesigner, IC752DDZ000. WinCfg - Windows Configuration Tool for Datapanels

MTR-3T24-H-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

ZA66L-6001-0026#L1R003 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Cable (Sheathed) 1M

20DB015A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ALC460AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-B032N104 PowerFlex 525 7.5kW (10Hp) AC Drive

2711PC-T6C20D8 Panel View Plus 6 600 Ethernet RS232

6SE6420-2UD13-7AA1 0.37KW

1492-L3T-G IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494C-DJ622-A4-B-D-E-F-G 200 A Flange Mtd Cable Switch

软启动器 3RW44271BC35

备品备件 6ES7 528-0AA00-7AA0 35 mm I/O 模块前盖板 5 片 / 包

1585BT-M8UBBM-5 1585 Ethernet Media Patchcord

1747-DU501 SLC 5/05 Firmware Upgrade Kit

1790D-T8BV8V CompactBlock LDX 16 Point Base Block

194E-A63-1753-6G 63 A 194E Load switch

20-VB00448 FEEDBACK INTERFACE BOARD

2090-CSWM1DE-14AA09 Kinetix Cable Single DSL 2090-Series

20AC072A3AYNANC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDB075 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 75 I/O

HE693BZL300 Mounting bezel for full-sized OIUs.

IC600PM548RR High Capacity I/O Rack Power Supply, 125Vdc

IC647HSTESEO30KM eSignature Option for Historian - Enterprise Server 30000 Points (M4 Key)

IC655MDL555RR 12-24Vdc Output, Positive Logic (16 points)

IC694MDL390 Output module 120/240VAC 2 amps 5 point isolated.

IC756URT009 Unix DV Tools Runtime 2-9, Per User

MicroLogix 1500/1769 System 1769-IF4 4 CHANNNEL ANALOG CURRENT/VOLTAGE INPUT MODULE

PLC-5/1771 System 1771-CX15 PLC-5 LOCAL CABLE

Distributed I/O 1797-BIC IS BUS ISOLATOR - CABLE

Communications D1785-6.8.3 REF.GUIDE CONFIG.COMPLEMT

Support 9313-PLC3S SUPT RENEWAL CONTRACT FOR 9313PLC3

Support 9358-CTSRVENR SUPT REINSTATEMENT CONTRACT FOR 9358CTSRVEN

Support F1771-QDSERA FIRMWARE UPGRADE FOR 1771-QD I/O MODULE

RSI Software Products 9324-RLD2U3ESE RSLOGIX 5000 MINI TO STD UP, ESP

RSI Software Products 9304-WTD301D RSTREND WITH WINTELLIGENT LINX

RSI Software Products 9358-PLTM2400U3R UPGRADE: OUT-SUPT: PLANTMETRICS 25 TO 50 WORKCELL

Motion Control 8720SM-045S5NAS3 45 KW/93 AMP, 750 VDC, AMP AC MOTOR WITH SNS60 ENC

995-2-1 Thumbwheel Assembly. 2 Digit. 1 True. Dust Seal

IC200TBX014 Tool box, 14 point, (IC200UDR001) DC In/Relay Out, AC Power Supply With software, manuals and cables (IC640VPS002)

IC698ACC735 RX7i Shielded Single Slot Faceplate (Package of 6)

MTR-1337-N-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection

ZA06B-0075-B503#0100 B8/3000is Servo Motor with Straight Shaft, Key, Brake and IP67 Sealing

20BD180A3AYNANC0 PowerFlex 700 AC Drive 20B

20G11RC3P5AA0NNNNN PowerFlex 755 AC Packaged Drive

25-EMC1-FC PowerFlex 520 Frame C EMC Plate

140XTS00212 Quantum CABLEFAST电缆, 带 QUANTUM I/O 端子, 3.7M

294E-FD4P2Z-G1 Variable Frequency Drive

D4NA-412G 触点:1开/1闭,10A 250VAC机械寿命:1000万次 可调滚珠摆杆型（金属摆杆、树脂滚珠）

1492-SPM3C040-N MCB Supplementary Protector 4 A

软启动器 3RW40362BB14

数字量输出模 6ES7 222-1BF32-0XB0 SM1222DQ 8 x 24 V DC

150-FPP43B SMC Flex Repair Part

1734-OB8S 8 Channel Safety Sourcing Output Module

1783-HMS8TG4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-T E300/E200 30 Amp Sensing Module

20-750-FLNG4-F6 PowerFlex 750 Frame 6 Flange Adaptor

2090-CPWM7DF-14AF01 MP-Series 1 m Length Power Cable

2098-DSD-HV050-DN Ultra 3000 Servo Drive

GA646PCMS25 GlobalCare Assist for Change Management Electronic Signature Module 25 Pack

GP-0602NT-F13SB GagePort LVDT NT (Full Bridge for Schaevitz LBB 100 Series) - Sales BO M.

IC5002CAC0002 12in Intelligence PanelClient w/ CIMP TS

IC647HSTAE100KM Alarm and Events Option for Historian - Standard Server 100000 Points (M4 Key)

IC647SIEM SIE:Siemens 3964r

IC693MDL660 24VDC Input Module 32 point. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 springclamp style terminal block).Terminal block is sold seperately. Input filter time is configurable 0.5ms, 1.0ms, 2.0ms, 5.0ms, 10.0ms, 50.0ms

IC756HDV001CS-99 DV Development - HP/UX Op Sys Addt'l User, Simplified Chinese, Version 9.9

MSI-SDK-10-43 SDK Connections 10 Pack Ver 4.3

PLC-5/1771 System 1771-ID ISOLATED INPUT MODULE, 120V AC/DC, 6 INPUT

Distributed I/O 1790P-TN4C0 PROFIBUS,4 INPUT ANALG CURRENT BASE,TERMINAL BLOCK

Communications 1784-CP5 CABLE ASSY, 10FT/3.20M, 1784-KTK1 (15-PIN D-SHELL)

Operator Interface 2727-TRB7 MOBILEVIEW REPLACEMENT BATTERY

Support 9305-RSVADSDES SUPT RENEWAL CONTRACT FOR 9305RSVADSDE

Support 9515-RSEOL016R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL016ENE

EtherNet/IP Products 2711-K5A20 PV550 MONOCHROME KEY, ENET & RS232 PRINT

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4161-4-24-N12 BCD To 7 SEG Display . 4 Digit, 24VDC, NEMA 12

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IC693CBL325 Cable, Terminal Board Connections for DSM302, 3 Meters

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20BC8P7A3AYNACC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

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22B-E1P7N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

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150-C19NBD SMC-3 19A Smart Motor Controller

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1769-SM2 Compact IO To DSI Communication module

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194R-R6 Operating Shaft

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2090-XXTPMP-16S25 MP-Series 25 m Length Power Cable

CP4B-1MPB-0140-AZ Power cable for AC12/2000 motor. 14 meters

GF-937244 Connecting FlashCable to Mitutoyo Caliper (500-2xx/500-50x/550-22x/551 -22x/552-xxx)

IC200UER508 Isolated 5 amp, 8 point relay output expansion module, requires 24VDC power supply. Module is not UL approved.

IC647ADC002 PA Dashboard Client 2 Pak

IC647PCL050 Proficy Process Systems Standard Edition 500 I/O with CIMPLICITY

IC693CBL311 I/O cable for DSM324 24V I/O or APM I/O to the 44A726268-001 terminal block. 3 meters

IC754ACC12BEZ01 SS-Bezel for 12 Inch TFT QP-View & Ctrl

IMC-316D-X-DRR IMC-D Series Servo Motor Controller, DeviceNet, 6 Amp

SLC/1746 System 9399-CCUG CONTROLGUARDIAN USER'S GUIDE

Open Automation Systems 1789-STRT1ES SOFTLOGIX 5800 STARTER KIT SPANISH

Application-specific products 1404-M805A-232-02 MASTER MODULE-PQ 232 COM-120/240V P/S-CLASS0.2

Operator Interface 2711-K10G16 PV1000 GRAYSCALE KEY, DF1 & RS232 PRINT

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Support 9381-P1KENR SUPT REINSTATEMENT CONTRACT FOR 9381P1KEN

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RSI Software Products 9301-2SE3300ITU1 RSVIEW32 RUNTIME 300-1500 UPGRADE IN-SUPT (IT)

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Motion Control MPL-B4540F-MK24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,460V,BRK

Motion Control 9101-0327 CONNECTOR KIT, MOTOR POWER, F/H-6X, STRAIGHT

GQPI3D200E2P QUICKPANEL 9" EL GE LABEL

IC646MRB150 Logic PC 150 Tag Runtime System

MTR-1N42-H-E-A-E-S Steping Motor Nema42, Parallel Wdg, Encoder

SA07-020 MATRIX Basic Training (3.5 days)

20BC056A0AYNACD1 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11ND096AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF5P7-AL PowerFlex EMC Filter

2711P-RN6 PV Plus 700 to 1500 DH Plus RIO Module

281D-F12B-10B-CR ArmorStart Direct Online RVSG Starter

C200H-IM212 输入单元,16点, 12 - 24 VAC/DC

1492-PLOTADPT IEC X-Y Plotter Ultra Fine Pen Adapter

定位模块 6ES7 451-3AL00-0AE0 FM451 定位，rapid traverse/creep speed,3 轴

变送器 3RS10301DD20

1497-C-BASX-3-N Control Circuit Transformer

1606-XL120DR Power Supply XL 120 W Power Supply

1762-IF2OF2 MicroLogix 4 Point Analog Comb Module

188-K3C130 Miniature Circuit Breaker 13 A

194L-G2864N Load Switch Control Knob

2090-CPBM7DF-02AA60 MP-Series 60 m Length Cable

2090-XXNFT-S09 Kinetix Drives 09m Standard Cable

BC647PSF025 Proficy Process Systems 250 I/O with iFIX

GC647PME003 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 3 Concurrent Users

IC200MDL330 Output 120VAC 0.5 amps per point isolated 16 points

IC646NWV005 WebView - 5 Pack License

IC647MMPC MMP:Modicon Modbus Plus

IC676CBLPBM100 IP67 Profibus Cordset - 10 Meters - Male Connector w/Leads

IC697MSC701RR Series 90-70 Demonstration Case

IC800SSI104RS1 4.3 amp 115/230 VAC S2K servo controller for MTR series motors

SoftLogix System 1789-SLOTL SOFTLOGIX STARTER KIT DOCUMENTATION SET

Industrial Computers 6182H-15TRH6D VVCE 1500, TOUCH, STD MEM, RIO/DH, DC

Process Control 9399-RSBACLRG RSBATCH ACTIVE X CONTROLS LIBRARY REF. GUIDE

Operator Interface 2711-B5A15L2 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

Support 9303-23S0E40R SUPPORT REINSTATEMENT CONTRACT FOR 9303-23S0E40

Support 9371-EPCO3S SUPT RENEWAL CONTRACT FOR 9371EPCO3

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RSI Software Products 9301-2SE2500ESU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (ES)

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Motion Control MPL-A4530F-HK22AA MOTOR,SERVO,8.36NM,2800RPM,ENCRD,8.2KG

Motion Control 2090-UXNPBMP-14S30 CABLE,460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,30M

CBL-3C-RD-20 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 20 Ft.

IC641CTL936 CIMPLICITY Control Developer Tooolkit

IC800SLM040N1XE25 400W, 115 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRTS1CLN iPower Option - TS per Client

20AE017A0AYNNNC0 PowerFlex 70 AC Drive 17 A at 15 Hp 20A

20DD077A0EYNANANE PowerFlex 700S AC Drive 77 A 60 Hp 20D

20P41AD4P1RA0NNN PowerFlex 460V AC 2 HP DC Drive

2711P-B15C22A9P PanelView Plus 7 Graphic Terminal

280-PWRM35A-M015 ArmorStart Three-Phase Power Media

MPT-CN200-CH 通讯电缆 2M

1492-MCEA130 30 A Ul489 Miniature Circuit Breaker

1494V-FS100 Fuse Block

软启动器 3RW44652BC34

运行版软件 6AV2103-0XA00-0AM0 SIMATIC WinCC 专业版 max. PowerTags (Compact Edition)

1585J-M4EBJM-1 RJ45 Ethernet Media

1756-M16SE ControlLogix 16 Axis SERCOS Servo Module

188-K1B080-N Miniature Circuit Breaker 8 A

194E-FA40EX-P11 194E Load switch

2090-CFBM7DD-CEAF20 Kinetix 20m Flexible Cable

2090-U3BC-D4403 Ultra 3000 Breakout Board Cable

BC646MRA300 View Runtime 300 I/O with Proficy GlobalCare Complete

GC647ASC002 GC SDK 2 Pak

IC200ACC200 VersaMax Modular blank power supply housing. No electronics in housing.

IC646APS30100 CSense Predictive Soft Sensor 100 KPI's

IC647IFPLRN00150K iFIX Plus SCADA 150 I/O Runtime (M1 Kit Part)

IC660MCA512 Hand-Held Monitor 220Vac Power Adapter

IC697ADC701 CIMPLICITY 90-ADS Coprocessor (Repeat Systems)

IC756XRT009 Intel x86 Dv Tools Runtime 2-9, Per User

FlexLogix System 1794-TBNF FUSED NEMA TERMINAL BASE

GuardPLC Systems 1754-L28BBB GUARDPLC 1200 - PACKAGED SAFETY CONTROLLER, 28 I/O

Process Control 1757-UPGSIFK UPGRADE GE FAUNC 90 ENET QUICKBUILDER I/F

Operator Interface 2711P-K12C6D1 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, STD MEM

Support 6640-NAA0S 6640-NAA0 SOFTWARE SUPPORT RENEWAL

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Motion Control 8720MC -D065-AN- 65 AMP C CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MQPU01 Machine Edition View for Quick Panel, upgrade from QuickDesigner (1 user)

IC300OCS391 OCS351 DEMO KIT WITH CASE

IC752WTE000 Display Station 2000 Series - 10.4" active matrix VGA (640x480) resistive touchscreen, Pentium 233MHz, 64MB RAM, 6.4 GB HD, Ethernet, 300pt count CIMPLICITY HMI, field detachable front/rear housing and Win NT

MTR-3T44-H-R-B-M-0RR Servo Motor Metric 24V Brake

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20DC085A0NYNANANE PowerFlex 700S AC Drive 85 A 45 kW 20D

20P21AD019RA0NNN PowerFlex 19 A DC Drive

2711P-K10C4A8 PanelView Plus Terminal

284D-FHD6P0Z-25-CR DeviceNet Variable Frequency Drive

6SE6440-2UD15-5AA1 0.55KW

1492-J6-G 6 square mm Feed-Through Terminal Block

1492-SPM3B100-N MCB Supplementary Protector 10 A

人机界面 6AV6542-0CA10-0AX0 OP270-6，覆膜按键，256 色，5.7 英寸，320? 240

软启动器 3RW44342BC36

电源 6EP1 332-4BA00 PM1507：额定输入电压 120 V / 230 V AC 自适应，输出 24 V / 3 A

1585D-D4AC9-0M5 Ethernet Media

1747-L553 SLC 5/05 64K Controller

1794-ACNR15XT Flex XT Controlnet Adapter

194E-AA16 194E Load switch

2071-CONN1 Spare Connector Terminals Kinetix 3

2090-CSWM1DF-14AA06 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MFL001 FANUC Ladder III-C with Proficy GlobalCare Complete

HE693HHP232 Hand Held Programmer Emulation Software (and hardware)