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JGSM-06,

JGSM-06

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3D打印在航空制造中的应用
1、打印涡轮叶片铸造型芯
在铸造金属涡轮叶片时，为了形成高度复杂的内部冷却通道结构，常使用陶瓷铸造型芯。铸造叶片冷却后，将叶片从模具中取出，同时内部的陶瓷型芯需要溶解掉。
目前，陶瓷铸造型芯的结构越来越复杂，通过传统的注射成型方式已经无法实现。奥地利Lithoz公司采用LCM技术制造陶瓷叶片型芯，可以满足航空航天和电力工业的需求。
LithaCore 450是由Lithoz公司自主研发用于3D打印陶瓷叶片型芯的硅基材料，制备精度高，烧结后的叶片型芯产品具有非常低的热膨胀率、较高的孔隙率、优异的表面质量和优良的洗滤性等优点。典型的应用有：单晶镍基合金涡轮叶片铸造型芯、定向凝固铸造型芯、等轴铸造型芯。
2、打印发动机支架
2018年11月1日，GE增材制造宣布，美国联邦航空管理局已批准3D打印支架用于波音747-8 机型的GEnx-2B发动机（双转子轴流式大涵道涡轮风扇发动机），该支架将取代传统制造的电动门打开系统支架，其作用是打开和关闭发动机的风扇罩门，制造设备为GEAdditive Concept Laser M2多激光器选区激光熔融系统。



这款3D打印支架将在GE航空集团阿拉巴马州奥本市的工厂开始批量生产。GE公司表示，与传统方式制造的支架相比，3D打印技术将减少高达90%的材料浪费。在传统支架的制造中，因金属加工而产生的材料浪费约占50%。此外，3D打印支架采用了优化设计方案，重量比传统支架轻10%。


据了解，这款3D打印支架为GE航空创造了两个“第一”。首先，这是GE 第一个获得认证的由ConceptLaser公司的选区激光熔融设备生产的3D打印零件。其次，这是GE航空第一次完成一种3D打印零件从设计到生产于10个月内开发完成。
在进行支架生产时，一次打印可以生产4个支架，在构建室中4个支架以互锁设计的形式实现，打印材料为钴铬合金。
3D打印支架的制造成本低于原有成本，GEnx发动机的订单量为2200台，整体来看节约的成本非常可观，并且3D打印支架比传统支架更轻，将为航空公司节省燃料。
3、打印燃料喷嘴
2010年，空客将GE生产的LEAP-1A发动机作为A320neo飞机的选配，LEAP发动机中就带有3D打印的燃油喷嘴。2015年5月19日，A320neo飞机首飞成功，装有LEAP发动机的A320neo 同时获得欧洲航空安全局和美国联邦航空管理局的认证。
2018年10月8日，GE航空工厂庆祝第30000个3D打印燃料喷嘴的成功出货。该喷嘴自2018年以来一直在该工厂生产，标志着规模化增材制造的重要里程碑，预计2019年这种产品将达到40000支。
 

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2711-NMCE PanelView Accessory

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SRT2-ID04 远程I/O端子（晶体管输入）4点

1492-J3PTP IEC 1-Ckt Feed-Through Blk,Plug-In,2.5mm

1495-J6 CONTACT,AUXILIARY FOR STRTOR CONTACTOR

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变送器 3RS17032CD00

1497A-A4-M6-0-N 150VA 240x480-120 60Hz CPT

1606-XLP60EQT AC DC In 24 to 48VDC Out 60W Low Temp PS

1768-KY1 CompactLogix L43/L45 Replacement Key

188-K4C200 Miniature Circuit Breaker 20 A

194R-30-NN 194R30A UL 40A IEC 4th Power Pole Module

2090-CPBM7DF-10AA60 MP-Series 60m Standard Cable

2090-XXNPMP-10S90 MP-Series 90 m Length Power Cable

CBL-13-ED-20 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors connected to IMC or S2K. 20 feet

GC647SVW001 Scheduler Desktop View Client

IC200PWR102 POWER SUPPLY WITH EXPANDED 3.3VDC 120/240VAC INPUT

IC646TBLSS150K Proficy Troubleshooter for Intelligent Historian for Hist 150000 Points

IC647NGS000 CIMPLICITY HMI SHARP TCP/IP Communications Driver

IC693ACC300 Input Simulator Module

IC698CRE040 1.8GHz CPU, Ethernet, Redundancy

IC800VMCB1030 Motor power and brake power cable for 1 kW VersaMotion servo motor- 3 meter

SLC/1746 System 1746-IO4 COMBINATION MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-7P2KH VERSAVIEW 6180W NON-DISPLAY COMPUTER, 7 SLOT

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Motion Control 2090-XXNPMP-16S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,90M

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IC641SWP308 LM 90-30/20 ver. 4.02 for NEC 9800 Computer

IMC-313D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp

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20BC011A0AYNADC1 PowerFlex 700 AC Drive 20B

20DJ730N0ENNBNANE PowerFlex 700S AC Drive 730 A 600 Hp 20D

2198-H040-AP-T K5500 FR1,2 AC control conn

2711P-RAAK7 PanelView Plus 7 Series Accessory

280-PWRM35F-M30 ArmorConnect 3-PH Power Media trnk cable

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1756-RM2K CLX Redundancy Module

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194E-Y25M-1756-6N 25 A 194E Load switch

2090-CFBM7E7-CEAF02 2 m Length SpeedTec Extension Cable

2090-UXNFBY-S25 Y-Series 25 m Length Feedback Cable

BC646TRT050 Server 50 I/O RUNTIME SYS with Proficy GlobalCare

GC647IFPLRN00075 GCC iFIX Plus SCADA 75 I/O Run

IC200CBL545 VersaMax CPU001, 9-pin, RS-232 to DataPanel 3x/5x

IC646MPP050 Logic Developer PLC Professional 50 pack

IC647IFPRSRUNLMTK iFIX Profsnl SCADA Unlimited Server (M1 Kit Part)

IC660TSD100 Terminal Assembly for IC660BBD100/101

IC697CPM925RR CPU, 64MHz, 12K Discrete I/O, 1024K RAM, 80486DX2

IC800PCUBC02S030 Powercube flying lead interface cable configured for 200 steps/revolution and power save enabled. 3 meters

ControlLogix/1756 System 1756-OB16E 10-31 VDC ELEC FUSED OUTPUT 16 PTS (20 PIN)

Industrial Computers 6182H-10KEH15B VVCE 1000, KEYPAD, EXT MEM, CNET, AC

Process Control 9358-PBV01ENE RSBIZWARE BATCH FOR PLX VIEW ADDITIONAL CLIENTS

Operator Interface 2711P-RBK15 PV PLUS 1500 KEYPAD REPLACEMENT BEZEL

Support 9355-WAB1CENS SUPT RENEWAL CONTRACT FOR 9355WAB1CEN

Support 9351-SLRSR SUPT REINSTATEMENT CONTRACT FOR 9351SLRS

ControlNet Products 1786-RPFRXL CONTROLNET FIBER RING REPEATER - EXTRA LONG

RSI Software Products 9301-2SE2400ESU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (ES)

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BC647MQPU01 View for QuickPanel (Upgrade from QuickDesigner) with Proficy GlobalCare Complete and a hardware key

IC5008TAW0000 18" Intelligence Industrial PC, Standard Series Win2000

IC800MCUB12310XD Stepping Motor Cube, 175 oz-in with DeviceNet Option, NEMA 23

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20DC260A0NYNACANE PowerFlex 700S AC Drive 20D

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25C-E022N104 PowerFlex 527 15kW (20Hp) AC Drive

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1585D-M4TBDM-9 Micro D-Code, QD Style Ethernet Media

1756-ENBT ControlLogix Enet/IP Comms Module

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194E-CA80 194E Load switch

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2090-DANPT-16S02 TL-Series 2 m Length Power Cable

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HE697THM260 8 channel thermocouple input module for Series 90-70 with 0.1degC resol ution and resistance measurement.

IC630MDL376RR 115/230Vac Isolated Output Module (8 points)

IC647HSTSS75KM-35 Historian v3.5 Standard Server 75000 Points (M4 Key)

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PLC-5/1771 System 9399-RL53GRPT RSLOGIX 5 GETTING RESULTS GUIDE (PORTUGUESE)

Distributed I/O D1794-6.5.8 FLEX I/O ISOLATED ANALOG MOD.USER MANUAL

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Support 6411-SDSCS 6411-SDSC SOFTWARE SUPPORT RENEWAL

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ABKSTDN0000/DVN 6" Color STN, TCP Label, 24Vdc, with DeviceNet, No Agency Approvals

IC300ADC010 2 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit

IC752DPJ003RR Datapanel J+ with Advanced software, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. Includes integrated keypad for data entry. No touch capability.

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ZA06B-6073-K250 Alpha i-series servo SVM amplifier spare control power fuse

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25-RF018-CL PowerFlex 520 18.3A 480V EMC Filter Kit

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1492-JD3-B 2.5 mm Double Level Terminal Block

1492-W10-G IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40746BB34

CPU 模块 6ES7 672-7AC01-0YA0 CPU 1507S，VERSION 2.0(1 个浮点授权 )，仅能在 SIMATIC IPC 上使用

153H-C85XBD-46 SMC-3 ENCLOSED COMBINATION 85A

1746-C16 SLC 50 inch Interconnect Cable

1786-CTK ControlNet Media Toolkit

193-T1AB10 0.75-1.0 A IEC Bimetallic Overload Relay

20-FI13300 PowerFlex 700S/H Main Fan Assembly

2090-CSBM1DF-10AF20 Kinetix Cable Single DSL 2090-Series

20AC011A3AYYANC1 PowerFlex 70 AC Drive 20A

GA647TDV075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Development and Runtime System

GP647IFPRDV00075 GCP iFIX Profsnl SCADA 75 I/O Dev

IC600BF946RR Loop Management Module (Proloop System)

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MicroLogix 1000/1761 System 1761-MMB MICROMENTOR BASICS BOOK FOR PROGRAMMABLE CTRLRS

PLC-5/1771 System 1771-NIS HIGH RESOLUTION ISOLATED ANALOG MODULE

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Communications 9351-SLRS INTERCHANGE FOR SOLARIS

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IC694MDL654 INPUT MODULE 5/12 VDC (TTL) 32 POINT POS/NEG LOGIC

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MY3N 24VDC，110VAC，220VAC，3开3闭，触点 5A LED灯

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电机启动器 3VU16403MG00

150-F201NBDD SMC Flex Smart Motor Controller

1732D-IBDPM12MND ArmorBlock 16 Point Input Block

1771-OR 1771 6 Point Digital Output Module

193-ED1EP E1 Plus 5.4-27 A IEC Overload Relay

199-FSMA2 Industrial Relay R-C Surge Suppressor

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2094-XL75S-C1 Kinetix 6000 Line Interface Module

DT1014 External Floppy Drive

GFK-1086 Series 90-70 Third Party VME I/O Integration Manual

IC220ACC001 MODULE LABELS NARROW, QTY 10

IC647BSP255 Batch Large Server Pak (255 Units)

IC647PRTHE025M Proficy Portal Historian Edition Client Pack 25 Users (M4 Key)

IC693CPU363RR CPU363 Module (240K Bytes configurable user memory)

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2090-XXNPMP-14S60 MP-Series 60 m Length Power Cable

CBL-14-MP-10 Power cable for MTR-1235 or MTR-1300 or MTR-1400 series splashproof stepping motors. 10 feet

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IC800VMCE050 Encoder cable for 100 W to 750 W VersaMotion servo motors- 5 meter

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