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IC647PPS8KW,

IC647PPS8KW

激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

上亿库存，国内外近千个仓库，公司部分产品型号如下，欢迎联系哦~！

22D-D017H204 PowerFlex 40P 7.5 kW (10 Hp) AC Drive

2711P-B7C22A9P PanelView Plus 7 Graphic Terminal

280-PWRM35G-M35 ArmorConnect 3-PH Power Media trnk cable

C2OOH-PID03 PID单元,2路,电流输出

1492-SPM2D130 MCB Supplementary Protector 13 A

模拟量输入/输出模块SM 6ES7 331-7KF02-0AB0 AI/8，电压、电流、电阻、热电阻、热电偶，光电隔离，20pin 前连接器

变送器 3RS11001CK30

150-CA11 Smart Motor Controller Accessory

1585D-M4UBJM-10 Micro D-Code, QD Style Ethernet Media

1756-L63 ControlLogix 8 MB Memory Controller

1797-TCAP FlexEx Accessories

194E-E80-1753 80 A 194E Load switch

2090-CFBM6DF-CBAA01 TL-Series 1m Feedback Cable

2090-SCEP5-0 Kinetix 5-5m Fiber Optic Cable

BC646MOSS99 QuickPanel Control Development Software Unlimited Site License with Proficy GlobalCare Complete - Supports QuickPanel, QuickPanel Vi ew, and QuickPanel Control

GC647AEC002 GC Efficiency Client 2 Pak

HMI-CAB-C84 CABLE AB DH485

IC641SWP709 C Toolkit for Series 90 (Standard)

IC647IFCLNTSRO025M iFIX iClientTS Read Only 25 PK (M4 Part)

IC660EBD025 Electronic Assembly for IC660BBD025

IC695SPF010 RX3i Single 1000base-LX (fiber 10 km) Small Form Pluggable Transceiver Module

IC756WRE099J-28 Runtime License for Windows 50-99 Users, Per User, Japanese v2.8

FlexLogix System 1794-OB8EPK CONFORMAL COAT, 24VDC SOURCE OUT ELECT FUSED, 8 PT

PLC-5/1771 System D1785-6.8.5 REF.GUIDE CONNEC PLC-5 PR

Process Control 1757-PLXSIFZE UNIVERSAL MODBUS QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6D1 PV PLUS 1000, KEYPAD, ENET, DC PS, STD MEM

Support 9324-FW5PROENS SUPT RENEWAL CONTRACT FOR 9324FW5PROEN

Support 2707-DP1R SUPT REINSTATEMENT CONTRACT FOR 2707DP1

Support F1785-L40ESERE FIRMWARE UPGRADE FOR 1785-L40E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303 RSVIEW32 WORKS 1500 WITH RSLINX

RSI Software Products 9701-VWSS000AJPE RSVIEW SE SERVER UNLIMITED DISPLAY (JAPANESE)

RSI Software Products 9399-RL53GR RSLOGIX 5 GETTING RESULTS GUIDE

Motion Control 1394C-AM75 MODULE,AXIS,15KW,35.0A CONT,50.0A PEAK

BC646MDD300 Logic Developer PC w/Runtime (HRT) 300 I/O

IC300OCS036 OCS with 2x20 LCD Display and with 16- keypad. Built in I/O no expansion. 8 AC Inputs (120vac), 6 AC Outputs (80-250vac 0.3A per point). No network interface.

IC752SKT011 DataPanel 240E Starter Kit: includes Datapanel 240E (BDT100), download & Communication cables, DataDesigner, user & programming manuals

MTR-3T12-G-R-0-M-SRR Servo Motor Metric with Seal

ZA06B-6130-H403 External regeneration resistor rated 800 Watts for BSVM1-20i Beta HVi series amplifier

20CD300A0ANNBNN0 PowerFlex 700H AC Drive 20C

20G1AGC170JA0NNNNN PowerFlex 755 AC Packaged Drive

25A-E027N104 PowerFlex 523 18.5kW (25Hp) AC Drive

2711P-T6M5A8 PanelView Plus 6 6 Gray Touch AC RS232

6SE6440-2UD35-5FB1 55KW

1492-L2-Y 1-Ckt Feed-Through Blk 1.5mm

1492-XIMF-2 Feed-Through Expander Module 8 Channel

软启动器 3RW44251BC45

工艺模块 6ES7 552-1AA00-0AB0 TM Timer DIDQ 16x24V 带时间戳、高速计数、PWM 等功能 , 35mm 模块，不含前连接器

1585-C8PB-S600 Cable Spool Ethernet Media

1746-R15 SLC Replacement Retainer Clip

1790-T8A0X CompactBlock LDX 8 Expansion Block

194E-A16-PD10 194E 1 NO-EB Auxiliary Contact Block

20-PP11000 OPTICAL FIBER SET ASIC BD - DRIVER BD

2090-CSBM1DF-18AF02 Kinetix Cable Single DSL 2090-Series

20AC043A0AYNANC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC646CFG100 Proficy GlobalCare for VersaPro Remote IO Manager

HE660CGM224 Discontinued Part. Check with GE IP on migration path.

IC600LR616RR 8K/8K Combined Memory

IC647HSTES5000KM Historian Enterprise Server 5,000,000 Points (M4 Key)

IC651ENS042 Series 90-70 TCP/IP Ethernet LAN Software

IC694BEM331 RX3i Genius Bus Controller (supports I/O and Datagrams). Module connectsto the serial bus. Requires CPU firmware 2.9 or higher and requires Proficy Machine Edition Version 5.00 SP1A Logic Developer-PLC, Hot Fix 1or later for configuration.

IC756SDV001E-925 "DataViews Development on Solaris Op Sys, Addt'l User, English v9.25 "

MicroLogix 1500/1769 System 1764-MM2 MICROLOGIX 1500 16K MEMORY MODULE

PLC-5/1771 System 1771-WI THERMOCOUPLE WIRING ARM FOR IXE, 18 TERMINALS

Distributed I/O 1794-ID2 2-CHANNEL INCREMENTAL ENCODER INPUT MODULE

Communications 9399-WAB32UGPT RSLINX USERS GUIDE (PORTUGUESE)

Support 6233-5VDLS SUPT RENEWAL CONTRACT FOR 62335VDL

Support 9358-BPMG02S SUPT RENEWAL CONTRACT FOR 9358BPMGR02ENE

Support F1771-KA2 FIRMWARE UPGRADE FOR 1771-KA2 COMMUNICATION MODULE

RSI Software Products 9324-RLD0U6ESE RSLOGIX 5000 SERVICE ED TO FULL UPG, UPG

RSI Software Products 9301-2SE350PTU3R RSVIEW32 RUNTIME 300-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-MTRCK02U1 UPGRADE: IN-SUPT: RSBW MATERIALTRACK 1 TO 03

Motion Control 8720SM-018S2FAS3 18.5KW/41.4AMP,750 VDC,AMPAC MOTOR WITH SNS60 ENC.

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IC697VAL132 Analog Input, 12bit, 32 channel single ended or 16 channel differential, 0-20ma. Module has removable terminal block, no cable required

MTR-1324-N-D-E-0RR Stepping Motor Nema34 Nema34

ZA06B-0033-B175#7008 B3/3000 servo motor with holding brake and 32k serial encoder

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20G11ND040AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF039-CL PowerFlex 4M EMC Filter Kit

110XCA28203 Momentum RS232 COMM CABLE 6M (OEM)

294E-FD1P5Z-G1-3-SB Variable Frequency Drive

WLCA2-2N 触点:1开/1闭,10A 250VAC机械寿命:1500万次?撞压式 滚珠摆杆型单恻动作

1492-SPM3B200-N MCB Supplementary Protector 20 A

软启动器 3RW40261BB05

TS 模块 6ES7 972-0MD00-0XA0 TS Module ISDN

150-F780NBE SMC Flex Smart Motor Controller

1734-IE4C POINT I/O 4 Point Analog Input Module

1783-BMS20CL Stratix 5700 20 Port Managed Switch

193-EOS-SCS E300 Control Station

20-750-EMC1-F3 PowerFlex 750 Frame 3 EMC Kit

2090-CPWM7DF-12AA12 MP-Series 12m Power Cable

2098-DSD-020X Ultra 3000 2kW Servo Drive

G-C441/E PC to GagePort Cable and Power Supply (9-pin for European 220v)

GFK-2193 Series 90-30 PROFIBUS Slave Module User's Manual

IC220STR003 MOTOR STARTER REVERSING, 1.5KW/400VAC

IC647ERPW000 Open Enterprise

IC647SCDK001 Scheduler API Developers Kit

IC693MDL640RR 24 Vdc Output, Positive Logic (16 Points)

IC756DVE000K-99 EO GECK (Graphical Editor Construction Kit) - Unix, Korean, Version 9. 9

MSI-QUAL-25-43 Quality Management Clients 25 Pack Ver4.3

PLC-5/1771 System 1771-A3B I/O CHASSIS ASSEMBLY,12 SLOT,19 RACK MOUNTABLE

Distributed I/O 1790D-T0A6 DNET LDX , 120V AC, 6 OUTPUT BASE, TERMINAL BLOCK

Communications 1770-CD5 DATA HWY TWINAXIAL CABLE, 500 FT/152 M

Operator Interface 2711E-UTCT10 PANELVIEW 1200 TOUCH TO 1000E TOUCH MIGRATION KIT

Support 9305-RSVADFCENS SUPT RENEWAL CONTRACT FOR 9305RSVADFCEN

Support 9324-RLDSTXER SUPT REINSTATEMENT CONTRACT FOR 9324RLDSTXE

EtherNet/IP Products 1761-NETENIW ETHERNET INTERFACE W/WEB FOR MICROCONTROLLER

RSI Software Products 9301-2SE3400KOE RSVIEW32 RUNTIME 32K (KOREAN)

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26005592 Target Replacement Fan Tray Assembly

HMI-AGO-203 ANTI-GLARE OVERLAY 5"

IC693ACC340 Redundant Power Supply Base (RPSB) with 0.1 meter cable to connect to Power Supply Adapter module. Supports any Series 90-30 power supply.

QPKSGDN0000 6" Color STN, GE Fanuc Label, No Ethernet, CF, 24Vdc,UL,cUL,CE,UL1604

TGT-AI0V-8-0RR Target Analog Module 4 inputs/4 outputs

20BC5P0A0AYNANC0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

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140DDM69000 Quantum 开关量DC混合模块,4点输入,125VDC;4点输出

284E-FVD4P0Z-10-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

E2E-CR8C1 0.8mm,电感式,三线,常开5-100mA NPN电源:10-30VDC圆M4

1492-SPM1C010 MCB Supplementary Protector 1 A

通用型变频器 6SE6 420-2UC21-5BA1 "1.5 KW，149 x 202 x 172"

电机启动器 3VU13400MM00

1497D-A17-M21-0-2 1EN PURPOSE TRANSFORMER

1608N-012A208V1S 12 A Mini DySC Sag Corrector

1769-OF4VI CompactLogix 4 Pt A/O VoltageModule

190S-ANEJ2-CB63D-KN-R11-S20 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE250-1753 Disconnect Non-Fused IEC 3 Poles 250A

2090-CPBM7DF-16AA90 MP-Series 90m Standard Cable

2090-XXTFMP-S40 MP-Series 40 m Length Feedback Cable

CFDA-0WPB-0140-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 14 M"

GF-3791R Connecting FlashCable to Sartorius, Fairbanks Scale.

IC200UDR006 28 point PLC, (16) 12VDC In, (12) Relay Out, 12VDC Power Supply. Batt ery (IC200ACC403) is required for long term data rentntion and Real Ti me Clock. Battery not included.

IC646TRT300 300 I/O Point Runtime System

IC647PATEHFT Proficy PAT - Driver For Ethernet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

IC693APU301RR Axis Positioning Module (APM), 1 Axis, requires (1) or (2) CBL311

IC752GEN100 PC/104 Genius Card

IMC-105D-1-D 5 amp IMC stepping motor controller with Devicenet

SLC/1746 System 1746-P3 POWER SUPPLY - RACK MOUNT

Industrial Computers 6189V-MBA BENCH/TABLE TOP ADAPTER FOR 6186 MONITORS

Application-specific products 1404-M505B-232 MASTER MODULE - PQ 24V P/S 232 COM

Operator Interface 2711-K10C14L1 PV1000 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE3200ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200ES

Support 9380-RSBOCXS SUPT RENEWAL CONTRACT FOR 9380RSBOCX

DeviceNet Products 1792D-0VT16E 16 SINKING 0.5 AMP OUTPUTS, 8 CONNECTORS

RSI Software Products 9301-2SE3203KOE RSVIEW32 RUNTIME 300 WITH RSLINX (KOREAN)

RSI Software Products 9358-BPMGR02U1 UPGRADE: IN-SUPT: RSBW BATCH PRD MGR 1 TO 3 SERV

Motion Control MPL-B4530F-RJ22AA MOTOR,SERVO,8.36 NM,2800RPM,RSLVR,460V,9.5KG

Motion Control 2090-SCVG8-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,8.0M

GHMI-KPN-201 QUICKPANEL KEYPAD FOR 5" & 6" GE LABEL

IC646MPP001 Logic Developer - PLC Professional

MTR-1331-J-N-D-E-S Stepping Motor Nema34, Series Wdg, Splashproof

QPJ-IBS-201 Communication Module for 5 inch & 6 inch: Interbus-S Slave

20BC037A3AYNACC0 PowerFlex 700 AC Drive 20B

20F11NC072AA0NNNNN PowerFlex 753 AC Packaged Drive

22-HIM-A3 PowerFlex Handheld HIM

2711P-RGT10 PV Plus 1000 Touch Antiglare Overlay

280S-M35M-M1 ArmorStart Three-Phase Power Media

C200HW-COM04-EV1 通信板与SYSMAC LINK与SYSMAC NET链接单元通信端口RS-232C端口

1492-PDE1C183 335 A Enclosed Power Distribution Block

数字量输入/输出模块 6ES7421-7BH01-0AB0 DI/16 24V DC,光隔离

变送器 3RS10001CK10

1495-N8X KIT,AUX CONTACT FOR CIRCUIT BREAKER

1585J-M8UB-10 RJ45 Ethernet Media

1761-L10BWA MicroLogix 1000 10 Point Controller

188-K3B400 Miniature Circuit Breaker 40 A

194L-E20-1754 20A 194L Load Switch

2090-CPBM4E2-08TR MP-Series 0.5 m Length Transition Cable

2090-XXNFMP-S01 MP-Series 1 m Length Feedback Cable

BC647OEM0511 OEM Edge Program Renewal Additional Key - Complete

GC647PATH110 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a two driver

IC200MDD847LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT (LT )

IC646NSJ000 Siemens MPI OPC Server. Supports S7 controllers

IC647MBW001 Machine Edition Professional Development Suite with Runtime with USB Hardware key

IC675PDM841 Profibus Station IP67 24VDC Positive Logic 8 Inputs / 4 Outputs 2. 0A

IC697MDL752RR 12 Vdc Output, 05 Amp, Positive Logic (32 Points)

IC800SSD104S1RR 4.3A, 115/230V, S2K Servo Drive for S-Series Motors

ControlLogix/1756 System D1756-6.5.1 CONTROLLOGIX ETHERNET COMM.INTFC MODULE USR MANUAL

Industrial Computers 6182H-15KEH15D VVCE 1500, KEYPAD, EXT MEM, CNET, DC

Process Control 1757-DNBUL01 DEVICENET USAGE LICENSE, 1 DNB MAX

Operator Interface 2711P-ST7T PANELVIEW PLUS 700 TOUCH STARTER KIT

Support 9326-AD25APR SUPT REINSTATEMENT CONTRACT FOR 9326AD25APENE

Support 9371-EDESI1S SUPT RENEWAL CONTRACT FOR 9371EDESI1

ControlNet Products 1794-ACNR15 REDUNDANT MEDIA ADAPTER FOR CONTROLNET

RSI Software Products 9301-2SE240KOU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BA10U1R UPGRADE: OUT-SUPT: RSBIZWARE ARCHIVER 03 TO 10

Motion Control MPL-A4520K-MJ22AA MOTOR,SERVO,6.10 NM,4000RPM,MULTI,230V,6.8KG

Motion Control 2090-UXNPAMP-10S09 CABLE, NGRF50EX,MOTOR POWER,MP,10 GAUGE,9M

CBL-205 IDEC Micro3 Cable

IC640HWC316 Logicmaster 90-30 Ethernet TCP/IP for Windows 95/NT in a DOS Box w/ InfoLink, Stn Mgr cable

IC800SLCIZ010 Interface Cable, 30-750W SL Amplifier to Terminal Block, 1 Meter

OC647IFXPEESG iFIX for Embedded XP E-Signature Option

20AD5P0A3AYYAEG1 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD027A0EYNACANE PowerFlex 700S AC Drive 20D

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2711C-RG2F PanelView Component Accessory

280-PWRM24E-M10 ArmorConnect 3-PH Power Media drop cable

SRT2-OD08 远程I/O端子（晶体管输出）8点

1492-MCBA2A0 100A Miniature Circuit Breaker

1494V-DJ622-D-E NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44572BC44

工程组态编程软件 6AV2103-3DA04-0AE5 SIMATIC WinCC 专业版 512 PowerTags V14 Upgrade ： V11..V13 -> V14

1585D-M4UBJM-80 Micro D-Code, QD Style Ethernet Media

1756-L72SK Logix 5573S Automation Controller 4M/2M

1799-D10U10BZC 20 Point Embedded I/P/Output Comb Module

194E-FA16E-PE-TN 194E Load switch

2090-CFBM7DD-CEAA02 MP-Series 2m Servo Feedback Cable

2090-SCVG50-0 Kinetix 50-50m Fiber Optic Cable

BC646MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete

GC647APC025 GC Production Client 25 Pak

HMI-CCT-301 BACKLIGHT TUBE 10.5 inch Color STN (QPI3xxxxS2P)

IC641VPP710 VersaPro Professional Edition 10 Pack - Windows Programming Software f or Series 90-70, Series 90-30, and VersaMax PLCs

IC647IFGLBLSRVRM-51 iFIX WebSpace Server v 5.1

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