8723-CA-RB现货 in stock! 欢迎来电咨询~！！

8723-CA-RB,

8723-CA-RB

近几年，随着我厂生产规模的逐步扩大，就更加要求气体调节在生产中的稳定性和快速性，而目前传统的二次仪表已无法满足现有的控制需求。主要表现在：

　　1)过程自动化程度低，信息采集和反馈仍采用传统的二次仪表，致使数据采集缓慢、调节滞后，降低了系统运行的稳定性。

　　2)仪表内部信息储存量小，采集的压力、流量等数据无法长期保存，不便于日后生产工作的历史查询和分析。

　　3)系统可靠性低，需要配专人负责该系统的运行，造成了人工成本的上升。

　　鉴于以上三点，通过采用PLC(可编程控制器)控制系统，解决当前存在的问题。

　　1、PLC控制系统的特点及组成

　　PLC在现代工业控制领域中早己得到了广泛的应用。以PLC的控制功能而言，具有严谨、方便、易编程、易安装、可靠性高等优点。它通用性强，适应面广，特别在数字量输入/输出等逻辑控制领域有无可比拟的优点。PLC具有丰富的逻辑控制指令和应用指令，它提供高质量的硬件、高水平的系统软件平台和易学易编程的应用软件平台。另外，PLC即有自身的网络体系又有开放I/0及通讯接口，很容易组建网络并实现远程访问。

　　PLC采用Siemens公司生产的S7-300系列，由于现场的PLC系统与主控室的上位机距离较远(800米左右)，因此通讯系统需成对加装RS-485中继器，另外在现场增加TP27-10//触摸屏进行数据显示，确保系统运行的稳定性。

　　1.1系统结构及硬件配置

　　根据控制需求，CPU模块采用CPU314、数字量输入(DI)采用SM321模块，数字量输出(DO)采用SM322模块，模拟量输入(AI)采用SM331模块，模拟量输出(AO)采用SM332模块以及IM365等模块组成，IM365实现机架扩展，上位监控机采用SIEMENS公司CP5611网卡完成计算机与PLC之间的数据通讯。整个通讯网络采用MPI的通讯协议，从上位机上可对整个气体调节过程进行监控和操作。

　　1.2控制系统的功能实现

　　PLC程序的编制直接关系着供气系统能否正常工作，而程序设计的关键在于编程者对工艺系统的理解程度和程序编制技术的灵活应用。因此，在程序设计中首先考虑了供气压力调节系统的特点，将程序设计细化，分成多个程序模块，实行模块化编程。这样既可以方便的增加或删除程序模块，便于现场对工艺的调整，又可针对配套设备可控性对不同程序模块进行完善。

　　PLC的编程软件采用SIEMENS公司的SIMATICSTEP7V5.1软件平台用来完成硬件组态、地址和站址的分配以及编制整个生产过程的控制程序的。上位机监控软件采用国产软件组态王，全部采用汉化界面，便于系统的开发与操作，该系统运行于Windows2000中文平台，可实现对生产过程的全面监控，对重要参数形成历史记录，以报表或曲线的形式显示给操作人员。通过VB语言脚本，可以在主控室的上位机显示重要参数的历史趋势、实时趋势，实现压力调节的手自动切换、操作、压力的高、低限报警、流量数据的显示与累计，满足高生产率的调度需求。

　　1.3现场显示

　　现场采用TP27触摸屏进行参数显示、控制，触摸屏程序由组态软件来完成，人机界面采用中文菜单，界面友好，操作方便，功能较强，主要用于现场压力、流量、阀位的显示与操作。可作为操作人员现场操作的依据。

　　1.4工控机配置

　　工控机采用研华IPC-610，通过CP5611卡，完成S7-300PLC与工控机的通讯。主要完成下列任务：传送现场监控数据;运行监控;故障记录和排除提示;参数设置;生产数据管理和处理;图形化示教和离线编程。

　　2系统实现了供气系统的自动控制和监控，主要包括如下功能：

　　1)灵活的操作方式以及强大的系统控制功能：

　　系统可以实现上位机操作、控制柜触摸屏操作和就地手动操作;

　　2)报警功能：

　　当压力超过工艺要求，可在现场、就地实现高、低限压力报警;

　　3)简单、方便的参数设定：

　　压力调节阀的压力设定值、P、I、D等参数可以在上位机中设定。

　　2、系统控制功能

　　(1)过程控制的功能：

　　1)系统对供气压力实现了PID自动调节控制;

　　2)对所采集的模拟信号进行线性化、滤波、工程单位转换处理;

　　3)实现了流量信号的温、压补偿，提高了仪表的测量精度。

　　(2)逻辑控制

　　联锁逻辑控制实现开/关的控制，逻辑控制及用户自定义功能块等。系统实现了电磁阀控制以及参数越限报警等功能。

　　(3)人机接口

　　HMI系统中包含主工艺画面，各系统送气压力、流量，供气压力调节等多幅画面，画面直观、丰富，具备PID在线调节、在线显示调节曲线功能，包括过程量变化趋势的实时趋势曲线、历史趋势曲线。

　　(4)报表打印

　　以报表形式绘制报警记录、历史记录画面，调节间数据报表。实时趋势曲线和历史趋势曲线可随意设定时间段，打印在线趋势，历史趋势曲线。

　　3、软件设计

　　根据该系统具体情况，PLC系统软件设计过程中着重要考虑的是以下几个方面：

　　(1)数据采集及工程量转换

　　(2)PID算法

　　(3)流量温压补偿计算以及流量的累积计算

　　对于系统中的逻辑控制选用梯形图(LADDER)编程，直观、方便;对于PID回路控制流量温压补偿计算以及流量的累积计算部分则采用语句表(STL)编程，结构紧凑而又灵活。

　　PID调节是该系统中zui为重要的控制程序，因此特将PID算法作一重点介绍

上亿库存，国内外近千个仓库，公司部分产品型号如下，欢迎联系哦~！

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1746-R15 SLC Replacement Retainer Clip

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194E-A16-PD10 194E 1 NO-EB Auxiliary Contact Block

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IC694BEM331 RX3i Genius Bus Controller (supports I/O and Datagrams). Module connectsto the serial bus. Requires CPU firmware 2.9 or higher and requires Proficy Machine Edition Version 5.00 SP1A Logic Developer-PLC, Hot Fix 1or later for configuration.

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Distributed I/O 1794-ID2 2-CHANNEL INCREMENTAL ENCODER INPUT MODULE

Communications 9399-WAB32UGPT RSLINX USERS GUIDE (PORTUGUESE)

Support 6233-5VDLS SUPT RENEWAL CONTRACT FOR 62335VDL

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Motion Control 8720SM-018S2FAS3 18.5KW/41.4AMP,750 VDC,AMPAC MOTOR WITH SNS60 ENC.

829-4-AC Thumbwheel Assembly. 4 Digit, AC Logic. Dust Seal

IC200MDL650 INPUT 24VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT

IC697VAL132 Analog Input, 12bit, 32 channel single ended or 16 channel differential, 0-20ma. Module has removable terminal block, no cable required

MTR-1324-N-D-E-0RR Stepping Motor Nema34 Nema34

ZA06B-0033-B175#7008 B3/3000 servo motor with holding brake and 32k serial encoder

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294E-FD1P5Z-G1-3-SB Variable Frequency Drive

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1492-SPM3B200-N MCB Supplementary Protector 20 A

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150-F780NBE SMC Flex Smart Motor Controller

1734-IE4C POINT I/O 4 Point Analog Input Module

1783-BMS20CL Stratix 5700 20 Port Managed Switch

193-EOS-SCS E300 Control Station

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2090-CPWM7DF-12AA12 MP-Series 12m Power Cable

2098-DSD-020X Ultra 3000 2kW Servo Drive

G-C441/E PC to GagePort Cable and Power Supply (9-pin for European 220v)

GFK-2193 Series 90-30 PROFIBUS Slave Module User's Manual

IC220STR003 MOTOR STARTER REVERSING, 1.5KW/400VAC

IC647ERPW000 Open Enterprise

IC647SCDK001 Scheduler API Developers Kit

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1492-SPM1C010 MCB Supplementary Protector 1 A

通用型变频器 6SE6 420-2UC21-5BA1 "1.5 KW，149 x 202 x 172"

电机启动器 3VU13400MM00

1497D-A17-M21-0-2 1EN PURPOSE TRANSFORMER

1608N-012A208V1S 12 A Mini DySC Sag Corrector

1769-OF4VI CompactLogix 4 Pt A/O VoltageModule

190S-ANEJ2-CB63D-KN-R11-S20 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE250-1753 Disconnect Non-Fused IEC 3 Poles 250A

2090-CPBM7DF-16AA90 MP-Series 90m Standard Cable

2090-XXTFMP-S40 MP-Series 40 m Length Feedback Cable

CFDA-0WPB-0140-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 14 M"

GF-3791R Connecting FlashCable to Sartorius, Fairbanks Scale.

IC200UDR006 28 point PLC, (16) 12VDC In, (12) Relay Out, 12VDC Power Supply. Batt ery (IC200ACC403) is required for long term data rentntion and Real Ti me Clock. Battery not included.

IC646TRT300 300 I/O Point Runtime System

IC647PATEHFT Proficy PAT - Driver For Ethernet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

IC693APU301RR Axis Positioning Module (APM), 1 Axis, requires (1) or (2) CBL311

IC752GEN100 PC/104 Genius Card

IMC-105D-1-D 5 amp IMC stepping motor controller with Devicenet

SLC/1746 System 1746-P3 POWER SUPPLY - RACK MOUNT

Industrial Computers 6189V-MBA BENCH/TABLE TOP ADAPTER FOR 6186 MONITORS

Application-specific products 1404-M505B-232 MASTER MODULE - PQ 24V P/S 232 COM

Operator Interface 2711-K10C14L1 PV1000 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE3200ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200ES

Support 9380-RSBOCXS SUPT RENEWAL CONTRACT FOR 9380RSBOCX

DeviceNet Products 1792D-0VT16E 16 SINKING 0.5 AMP OUTPUTS, 8 CONNECTORS