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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。

上亿库存，国内外近千个仓库，公司部分产品型号如下，欢迎联系哦~！

MTR-3S35-G-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-0032-B175#7008 B2/3000 servo motor with holding brake and 32k serial encoder

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20G14TC750JN0NNNNN PowerFlex 755 AC Packaged Drive

23C-D010A103NNAANN Fan/Pump Packaged Drive 23C

140DAO84010C Quantum 开关量AC输出,16点,24-230VAC,隔离,4A/点,C

2715-T9WD PanelView 5500 9 in. Graphic Terminal

FR-F740-0.75K 1.5 KVA 2.0A 0.75KW 3相AC380V/50Hz/60Hz

1492-LG2 IEC Term Blck 3.5x54.5x29.5mm Spr Clp

1494F-P1 Disconnect Switch Handle

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194E-AA32E-PE-P11 194E Load switch

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2090-CSWM1DF-14AA40 Kinetix Cable Single DSL 2090-Series

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GC646MPS005 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 5 Pack

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IC756WDN009CT-22 DV Development Sys VB, Java, C++, C, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System D1762-RM001EENP MICROLOGIX 1200 AND 1500 INSTR. SET REF. MANUAL

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IC200UDR002-24 Qty of 24, 14 point PLC, (8) 24VDC In, (6) Relay Out, 24 VDC Power Supply

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22C-B120A103 PowerFlex 400- 30 kW (40 HP) AC Drive

140XCA71706 Quantum 背板扩展电缆, 2M

285-BRC25-M1 Source Brake Cordset Cable

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1492-SPM1D100 MCB Supplementary Protector 10 A

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1497-H-M4-0-N Control Circuit Transformer

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1762-RTC MicroLogix 1200 Real Time Clock

188-K3D160 Miniature Circuit Breaker 16 A

194L-HE4A-325 ACTUATOR HANDLE FOR LOAD SWITCH

2090-CPBM7DF-08AA12 MP-Series 12m Power and Brake Cable

2090-XXNPMF-14S15 Kinetix Drives 15m Standard Cable

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IC647MVD000 ME View View OPC Driver License with Hardware Key

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IC641PCC132 Logic Engine (runtime) with GUI - 128 Points

IC800SSD407RS1 7.2A, 480V, S2K Servo Drive for MTR Series Motors

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1756-OG16 ControlLogix 16 Point D/O Module

188-K1C100 Miniature Circuit Breaker 10 A

194E-HE8N-175 194E Load Switch Actuator

2090-CFBM7DF-CEAA20 MP-Series 20m Servo Feedback Cable

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GC647IFCLNTS005 GCC iFIX iClientTS 5 Additional Users

IC200ALG321 Analog output 12 bit voltage 0-10VDC 4 channel

IC646IFCLNTCRO100K iFIX iClient Read Only 100 PK Keyless (M1 Kit Part)

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IC697CBL709 Cable, MAP Controller to Broadband Modem

IC800CBL001 Digital servo command cable for DSM302 or DSM314. 1 meter

ControlLogix/1756 System 1756-M12 LOGIX5555 750K MEMORY MODULE

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Operator Interface 2711P-K15C4D2 PV PLUS 1500, KEYPAD, ENET, DC PS, EXT MEM

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IC695ACC002 Replacement plastic cases for RX3i CPU and AC PS, quantity 4. Does not include front cover.

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CompactLogix System 1769-IA16 16 POINT 120 VAC INPUT MODULE

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