Modicon 992 019 1002现货 in stock! 欢迎来电咨询~！！

Modicon 992 019 1002,

Modicon 992 019 1002

国内的包装生产线在发展初期一般只能完成物料包装，后续的搬运工作则由搬运工人来完成。随着产量的日益扩大，传统的人工搬运方式显然无法满足需求，码垛机械的出现为这一问题提供了有效的解决方案。
　　码垛机可以集成在生产线中，使生产现场变得智能化，可以实现饮料、食品、日化等行业各种作业的码垛物流，为企业改善工作条件，减轻个人体力劳动，减员增效起到了关键作用。目前主流的控制系统采用 PLC+ 机械手的方式，对整条生产线的末端产品进行整理、堆叠、整垛输出等。
　　目前市场上主流的码垛线为单线输送系统，码垛能力在 30~40 箱 / 分，具体的码垛能力视货物而异。本项目中设计的码垛线为双线输送，码垛能力能达到 60 箱 / 分，主要应用在食品行业。该码垛线通过 PLC 控制将两条生产线上输送过的产品分别输送到对应的堆叠区，且通过触摸屏可设定不同的层数采用不同的堆叠方式，如第 1 层按方式 1 堆叠，第 2 层按方式 2 堆叠，码垛方式灵活。
　　2 工艺要求
　　码垛线分为 A、B 两线，每条线均由以下部分组成：入口输送带 1、入口输送带 2、入口输送带 3、分离电机、转向电磁阀、转向滚筒、堆叠输送带，出口输送带等;A、 B 两线共用栈板供应系统和左右栈板输送带等设备。码垛线装备实物图片如图 1 所示。
货物由入口输送带1进入，经过三个入口缓存输送带，输送到分离电机处;分离电机分离后根据需要确认是否转向 ( 如需转向则转向气缸动作 ) 并计数，PLC 进行判断产品是否已完成一列。达到一列后控制推杆动作，将货物整平。此时，PLC 发出 DO 信号给 ABB 机械手 (ABB 机械手与 PLC 通过硬接线连接 )，机械手动作抓取已完成码垛的一列产品;当完成一垛后，堆叠电机动作，将已完成堆垛的货物整垛输出;然后栈板供应启动，为缺少栈板的堆叠区提供栈板，依次循环实现持续码垛。其工艺流程如图 2 所示。
　3 自动化平台选型
　　鉴于该码垛机 I/O 点数较多 (DI 为 75，DO 为 40)，以及电控柜空间限制的需求，在系统选型时采用西门子 S7-200 SMART PLC 作为主控制器，因为 S7-200 SMART 具备 60I/O 的大点数 CPU 以及高密度扩展模块，并且模块体积紧凑，能够有效满足以上需求。码垛线上的转向气缸、滚筒等动作频繁，高达 20~30 次 / 分，故采用晶体管输出类型，外接中间继电器驱动大负载。在HMI选型上，单线系统选用7寸屏即能满足要求，但对于双线控制系统，需要显示的信息更多，最终选用 10 寸屏。同时，屏上集成的以太网接口与 S7-200 SMART 无缝连接，编程调试、设备通讯都很方便。电控系统配置如附表所示。
4.1 结构化模块设计
　　由于码垛线控制点数较多，程序较大，而且各部分功能较为分明，所以在软件设计时，采用结构化编程的理念可使程序结构更加分明。程序设计分为主程序和子程序两部分，主程序中 AB 两线运行各自调用相应子程序。子程序主要有：开机初始化程序、各设备手动控制程序、入口计数子程序、整列推杆初始化子程序、自动运行子程序、堆叠方式处理子程序、故障报警子程序、系统复位及数量清零等子程序组成，如图 3 所示。

上亿库存，国内外近千个仓库，公司部分产品型号如下，欢迎联系哦~！

Support 9324-FWRTENR SUPT REINSTATEMENT CONTRACT FOR 9324FWRTEN

Support 9701-VWSS250AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS250AENE

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RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE240ESU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (ES)

RSI Software Products 9351-HPUS INTERCHANGE FOR HP-UX

RSI Software Products 9358-PLTM2300U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 25 WORKCELL

Motion Control MPL-B310P-MK24AA MOTOR,SERVO,1.58 NM,5000RPM,MULTI,460V,BRK

Motion Control 2090-XXNPMP-16S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,90M

GC646TDV915 Proficy GlobalCare Complete for Server 1500 I/O Develop/Runtime System

IC641SWP308 LM 90-30/20 ver. 4.02 for NEC 9800 Computer

IMC-313D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp

PSPC-DC100/E Prof Shop Floor SPC DC 100 User w/ eSig

20BC011A0AYNADC1 PowerFlex 700 AC Drive 20B

20DJ730N0ENNBNANE PowerFlex 700S AC Drive 730 A 600 Hp 20D

2198-H040-AP-T K5500 FR1,2 AC control conn

2711P-RAAK7 PanelView Plus 7 Series Accessory

280-PWRM35F-M30 ArmorConnect 3-PH Power Media trnk cable

CP1W-CN811 CPM1A扩展单元用IO连接电缆，80CM

1492-MS8X12V1-END Connection Products

模拟量输入/输出模块SM 6ES7 331-7PF01-0AB0 AI/8 电阻，热电阻，光电隔离，40pin 前连接器

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运行版软件 6AV2105-4FF04-0AE0 SIMATIC WinCC Runtime 专业版 V14 Upgrade WinCC V7.0..V7.3 Runtime 2048 PowerTags -> WinCC Runtime 专业版 2048 PowerTags V14

1585J-M8CBJM-8M5 RJ45 Ethernet Media

1756-RM2K CLX Redundancy Module

188-K1D160 Miniature Circuit Breaker 16 A

194E-Y25M-1756-6N 25 A 194E Load switch

2090-CFBM7E7-CEAF02 2 m Length SpeedTec Extension Cable

2090-UXNFBY-S25 Y-Series 25 m Length Feedback Cable

BC646TRT050 Server 50 I/O RUNTIME SYS with Proficy GlobalCare

GC647IFPLRN00075 GCC iFIX Plus SCADA 75 I/O Run

IC200CBL545 VersaMax CPU001, 9-pin, RS-232 to DataPanel 3x/5x

IC646MPP050 Logic Developer PLC Professional 50 pack

IC647IFPRSRUNLMTK iFIX Profsnl SCADA Unlimited Server (M1 Kit Part)

IC660TSD100 Terminal Assembly for IC660BBD100/101

IC697CPM925RR CPU, 64MHz, 12K Discrete I/O, 1024K RAM, 80486DX2

IC800PCUBC02S030 Powercube flying lead interface cable configured for 200 steps/revolution and power save enabled. 3 meters

ControlLogix/1756 System 1756-OB16E 10-31 VDC ELEC FUSED OUTPUT 16 PTS (20 PIN)

Industrial Computers 6182H-10KEH15B VVCE 1000, KEYPAD, EXT MEM, CNET, AC

Process Control 9358-PBV01ENE RSBIZWARE BATCH FOR PLX VIEW ADDITIONAL CLIENTS

Operator Interface 2711P-RBK15 PV PLUS 1500 KEYPAD REPLACEMENT BEZEL

Support 9355-WAB1CENS SUPT RENEWAL CONTRACT FOR 9355WAB1CEN

Support 9351-SLRSR SUPT REINSTATEMENT CONTRACT FOR 9351SLRS

ControlNet Products 1786-RPFRXL CONTROLNET FIBER RING REPEATER - EXTRA LONG

RSI Software Products 9301-2SE2400ESU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9355-WABGWEU4R UPGRADE: OUT-SUPT RSLINX OEM TO RSLINX GATWAY

Motion Control MPL-A320H-HK24AA MOTOR,SERVO,2.94NM,3500RPM,ENCDR,230V,BRK,5.1KG

Motion Control 2090-DANPT-16S12 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 1

BC647MQPU01 View for QuickPanel (Upgrade from QuickDesigner) with Proficy GlobalCare Complete and a hardware key

IC5008TAW0000 18" Intelligence Industrial PC, Standard Series Win2000

IC800MCUB12310XD Stepping Motor Cube, 175 oz-in with DeviceNet Option, NEMA 23

OC647IFESGCLNTCDVM iFIX Optn: ESig & ERec iClient Development (M4 Part)

20AD022A3AYYAEG1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC260A0NYNACANE PowerFlex 700S AC Drive 20D

20G1ANF142JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-E022N104 PowerFlex 527 15kW (20Hp) AC Drive

280-PWRM22B-M10 ArmorStart Three-Phase Power Media

FX1N-422-BD RS422C 通信用适配器

1492-M5X5H21-30 Connection Products

1494H-EA3H2 Heavy Duty Fusible Safety Switch

软启动器 3RW44462BC44

ET 200SP 6ES7193-6BP20-0BA0 基座单元 BU15-P16+A10+2B，类型A0，直插式端子，带有10个AUX端子，15mm宽

1585D-M4TBDM-9 Micro D-Code, QD Style Ethernet Media

1756-ENBT ControlLogix Enet/IP Comms Module

1794-OF4IXT Flex XT 4 Point Analog Output Module

194E-CA80 194E Load switch

2090-CCMCNDS-48AA01 Comms Cable Kinetix 3 MLX to Drive 1m

2090-DANPT-16S02 TL-Series 2 m Length Power Cable

ABICTDE0000/SER 10.5 inch Color TFT/ TCP Label/ 24VDC/ with HMI-CAB-C52 & HMI-CAB-C83/ UL/ cUL/ CE/ UL1604

GC646PCMS1C GlobalCare Complete for Change Management Electronic Signature Module 100 Pack

HE697THM260 8 channel thermocouple input module for Series 90-70 with 0.1degC resol ution and resistance measurement.

IC630MDL376RR 115/230Vac Isolated Output Module (8 points)

IC647HSTSS75KM-35 Historian v3.5 Standard Server 75000 Points (M4 Key)

IC660BLD022 Cover w/Label for IC660BBD022

IC695CDEM002 RX3i type 2 demo case for Chinese market. Demo includes CPU, power supply, Ethernet, input simulator, output with ESCP, high speed counter, Universal analog and analog output modules. Demo also includes QuickPanel control/view includes thermocouple

IC756WET100E-26 Custom Editor Toolkit, English, v2.6

CompactLogix System 1769-CRR1 1FT (305 MM) RIGHT-TO-RIGHT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRPT RSLOGIX 5 GETTING RESULTS GUIDE (PORTUGUESE)

Distributed I/O D1794-6.5.8 FLEX I/O ISOLATED ANALOG MOD.USER MANUAL

Operator Interface 2711P-B7C15B1 PV PLUS 700, KEY/TOUCH, CNET, AC PS, STD MEM

Support 6411-SDSCS 6411-SDSC SOFTWARE SUPPORT RENEWAL

Support 9358-PLTM2300R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2300ENE

Support F1784-KTCX15SERB FIRMWARE UPGRADE FOR 1784-KTCX15 COMMUNICATION MOD

RSI Software Products 9301-2SE2200FRU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSB000DEU4 SE STATION UNTLD-SE SRV UNTLD DISP+CLIENT (GERMAN)

RSI Software Products 9399-BUTTONUG RSBUTTON USERS GUIDE

Motion Control 2098-IPD-020 DRIVE, 10A/30A, ULTRA5000

ABKSTDN0000/DVN 6" Color STN, TCP Label, 24Vdc, with DeviceNet, No Agency Approvals

IC300ADC010 2 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit

IC752DPJ003RR Datapanel J+ with Advanced software, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. Includes integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-6073-K250 Alpha i-series servo SVM amplifier spare control power fuse

20BE062A0AYNAND0 PowerFlex 700 AC Drive 62 A 60 Hp 20B

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25-RF018-CL PowerFlex 520 18.3A 480V EMC Filter Kit

2711P-RTFC PanelView Plus 400 600 Mounting Lever

FRN160G11S-4CX 232KVA 304A 160KW 3相AC380V/50Hz/60Hz

1492-JD3-B 2.5 mm Double Level Terminal Block

1492-W10-G IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40746BB34

CPU 模块 6ES7 672-7AC01-0YA0 CPU 1507S，VERSION 2.0(1 个浮点授权 )，仅能在 SIMATIC IPC 上使用

153H-C85XBD-46 SMC-3 ENCLOSED COMBINATION 85A

1746-C16 SLC 50 inch Interconnect Cable

1786-CTK ControlNet Media Toolkit

193-T1AB10 0.75-1.0 A IEC Bimetallic Overload Relay

20-FI13300 PowerFlex 700S/H Main Fan Assembly

2090-CSBM1DF-10AF20 Kinetix Cable Single DSL 2090-Series

20AC011A3AYYANC1 PowerFlex 70 AC Drive 20A

GA647TDV075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Development and Runtime System

GP647IFPRDV00075 GCP iFIX Profsnl SCADA 75 I/O Dev

IC600BF946RR Loop Management Module (Proloop System)

IC647HSTCS10000KM Historian Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647TRT075 CIMPLICITY HMI Server 75 I/O Runtime System

IC693PWR321CA Conformal Coated Power Supply 120/240VAC, standard.

IC756MDV001K-98 DV Development - Alpha OpenVMS Addt'l User, Korean, Version 9.8

MicroLogix 1000/1761 System 1761-MMB MICROMENTOR BASICS BOOK FOR PROGRAMMABLE CTRLRS

PLC-5/1771 System 1771-NIS HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CBFM MAXUM MEDIA BASE FOR KWIKLINK FLAT MEDIA

Communications 9351-SLRS INTERCHANGE FOR SOLARIS

Operator Interface D6190-6.5.28 CONTROLVIEW SCADA OPTION USER MANUAL

Support 9358-B30R SUPT REINSTATEMENT CONTRACT FOR 9358B30ENE

Support 9392-CDRSJPU UPGRADE TO ENGLISH/JAPANESE BUNDLE

RSI Software Products 9310-WE5200E RSLOGIX EMULATE 5

RSI Software Products 9301-2SE3500PTU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-STD2200 RSSQL STANDARD VERSION WITH 300 TAG LIMIT

Motion Control TL-A2540P-BJ34AA MOTOR, SERVO, 2.9NM, 5000RPM, 17BIT SERIAL FEEDBAC

44C741863-001 Cable, Alpha SVU Amplifier Battery Kit, 2 Meters,

IC200CHS012 I/O INTERPOSING BOX STYLE

IC694MDL654 INPUT MODULE 5/12 VDC (TTL) 32 POINT POS/NEG LOGIC

MSI-UNIV-WEB-50 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 50 Pak

VSPC32-SF5 VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable. 5 license pack.

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20G11JF1K4JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D017N104 PowerFlex 40P- 7.5 kW (10 HP) AC Drive

140NOM21100C Quantum MB+ 网络适配器, 1MB, 1MB+, 单电缆, CC

290E-FAZ-G1 Direct Online Starter

MY3N 24VDC，110VAC，220VAC，3开3闭，触点 5A LED灯

1492-SPM2C080 MCB Supplementary Protector 8 A

软启动器 3RW30271BB04

电机启动器 3VU16403MG00

150-F201NBDD SMC Flex Smart Motor Controller

1732D-IBDPM12MND ArmorBlock 16 Point Input Block

1771-OR 1771 6 Point Digital Output Module

193-ED1EP E1 Plus 5.4-27 A IEC Overload Relay

199-FSMA2 Industrial Relay R-C Surge Suppressor

2090-CPWM7DF-08AA05 MP-Series 5m Standard Power Cable

2094-XL75S-C1 Kinetix 6000 Line Interface Module

DT1014 External Floppy Drive

GFK-1086 Series 90-70 Third Party VME I/O Integration Manual

IC220ACC001 MODULE LABELS NARROW, QTY 10

IC647BSP255 Batch Large Server Pak (255 Units)

IC647PRTHE025M Proficy Portal Historian Edition Client Pack 25 Users (M4 Key)

IC693CPU363RR CPU363 Module (240K Bytes configurable user memory)

IC756ADV000J-98 DV Development - AIX Op Sys, Japanese, Version 9.8

MSI-EFF-5 Efficiency Management Clients 5 Pack

SLC/1746 System 1746-RT25C REPLACEMENT TERMINAL BLOCK (ORANGE)

Distributed I/O 1738-IB2M12 24VDC 2 SINKING INPUTS WITH M12 CONNECTORS

Application-specific products 9307-RSPRTD RSPOWER RT FOR AB PM1 PM2 POWER MONITORING DEVICES

Operator Interface 2711-NF7 FUNCTION KEY STRIP PV300 KEY

Support 9302-PCOS SUPT RENEWAL CONTRACT FOR 9302PCO

Support 9510-PPKENS SUPT RENEWAL CONTRACT FOR 9510PPKEN

DeviceNet Products 1787-TCABL T-STYLE CABLE FOR 1770-KFD 6 FT (1.82 METERS)

RSI Software Products 9301-2SE3350ZHU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9326-AD10WDENE WIRING DIAGRAM GENERATOR ADD-ON 10 USER

Motion Control MPG-A004-091M24 MOTOR,SERVO,GEAR RATIO 91,15NM,66RPM,MULTI,BRK

Silver Series 1756-M2 LOGIX5550 1MBYTE EXPANSION MEMORY

HE693IBS313 Interbus-S slave module for Series 90-30 autoconfiguring CPU313 rack.

IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

QPI31200S2P QUICKPANEL COLOR 10.5" STN

ST-4622 STXi analog output module 2 Channels, 0~5Vdc, 12-bit

20BC170A3ANNACC0 PowerFlex 700 AC Drive 20B

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22A-V6P0N104 PowerFlex 4- 1.1 kW (1.5 HP) AC Drive

140DAI74000 Quantum 开关量 AC 输入, 16点, 48 VAC, 隔离

284D-FVD2P3D-10-CR-EMI DeviceNet Variable Frequency Drive

E3JK-T11 5m,分离式,明通，NPN晶体管输出100mA，电源:10-30VDC

1492-SJ5-10 IEC Side Jumper, 10 PL 5mm

人机界面 6ES7810-5CC08-0YA5 "STEP7 V5.3 专业版 2004?SP1"

6ES78220AA030YE5

1497B-A11-M14-3-N Control Power Transformer

1606-XLS240-UPSE Power Supplies

1769-CJC CompactLogix CJC Temperature Sensor

188-K4D130 Miniature Circuit Breaker 13 A

194R-CN60-1753-PB Non-Fused 194R Disconnect Switch

2090-CPBM7DF-10AF90 MP-Series 90 m Length Cable

2090-XXNPMP-14S60 MP-Series 60 m Length Power Cable

CBL-14-MP-10 Power cable for MTR-1235 or MTR-1300 or MTR-1400 series splashproof stepping motors. 10 feet

GF-0190 Connecting FlashCable to Federal Maxum Plus.

IC200TBX023 Tool box, 23 point, (IC200UAL006) DC In/Relay Out, 2 analog In, 1 anal og out, AC powered (requires AC power) provided with software, manuals and cables (IC640VPS002 and IC646MPM001)

IC646TBPAS050 Production Accounting Server 50 mass balance streams

IC647NMR000 CIMPLICITY HMI MODBUS RTU Communications Driver

IC693ACC313 Series 90-30 10 SLOT ADAPTER BRACKET

IC750VFD220RR PANELWARE 2-Line x 20-Character VFD Dislplay

IC800VMCE050 Encoder cable for 100 W to 750 W VersaMotion servo motors- 5 meter

SLC/1746 System 1746-OB6EI ELECTRONICALLY PROTECTED DC OUTPUT MODULE

Industrial Computers 6155R-NS2KH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SDM DIE MONITORING SOFTWARE FOR THE SLC

Operator Interface 2711-B6C14 PV600 COLOR KEY&TOUCH, MBUS & RS232 PRINT

Support 9301-2SE2300JPS SUPT RENEWAL CONTRACT FOR 93012SE2300JP

Support 9307-EM10K3PXR SUPT REINSTATEMENT CONTRACT FOR 9307EM10K3PXENE

DeviceNet Products 1734D-IA8XOA8 120 VAC 8 IN 8 OUT, DNET COMMS, SCREW

RSI Software Products 9301-2SE250KOU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BNT30U1 UPGRADE: IN-SUPT: RSBATCH 03 TO 30

Motion Control MPL-B320P-RJ24AA MOTOR,SERVO,2.94 NM,5000RPM,RSLVR,460V,BRK,5.9KG

Motion Control 2090-K6CK-D15M CONNECTOR, MOTOR FDBK, D-SHELL/TERM BLOCK, 15 PIN

GFK-0484 Series 90-70 Demo Case User's Manual

IC641VPS300 VersaPro - Windows Programming Software for Series 90-3- and VersaMax PLCs

MSC-LI Obsolete - Loop Isolator 4-20 mA In / 4-20 mA out

PSPC-DC5 Prof Shop Floor SPC DC 5 User

20BC011A3AYYADC0 PowerFlex 700 AC Drive 20B

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2198-H070-ERS2 KINETIX 5500 SERVO DRIVE

2711P-RAT12E PanelView Plus Accessory

280-PWRM35G-M8 ArmorStart Three-Phase Power Media

CQM1-ME08K EEPROM 8K字

1492-N16 TERM BLCK End Barrier WHT

通讯处理器CP 6ES7 870-1AB01-0YA0 ModbusRTU 从站，包含软件和单授权

行程开关 3SE53221SF21

TIA 博途 WinCC 选件 6AV2107-0KE00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 5 Clients

1585J-M8HBJM-10 RJ45 Ethernet Media

1757-SRC3 System Redundancy Module

188-K2B060 6 A Miniature Circuit Breaker

194E-Y63-1756-6G 63 A 194E Load switch

2090-CHBIFS8-12AA09 Kinetix 6000M IPIM Hybrid Cable

2090-UXNPBMP-8S09 MP-Series 9 m Length Power Cable

BC647MDA000 View Development/Runtime 8000 I/O with Proficy GlobalCare Complete and USB Hardware key

GC647IFPRDVUNLMT GCC iFIX Profsnl SCADA Unlmt Dev

IC200CHS005 I/O carrier spring style

IC646MQPU01 Machine Edition View for Quick Panel 1 user Upgrade from QuickDesigner

IC647IFSTDV00300C iFIX Standard HMI 300 I/O Development (M1Component Part)

IC670ALG330RR Analog Output Current 8 Channel