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　　新浦化学(泰兴)有限公司系新加坡新浦化学私营有限公司全资子公司，位于泰兴经济开发区疏港路1#。公司成立于1995年12月30日，经过数次扩建和发展，现有年产75万吨离子膜烧碱装置、年产50万吨氯乙烯装置、年产32万吨苯乙烯装置、年产18.5万吨硝基苯装置、年产13万吨苯胺装置和自备热电厂。现投资总额为71052万美元，注册资本为35400万美元。2016年，成立新浦烯烃(泰兴)有限公司，建设110万吨/年轻烃综合利用项目;成立新浦化学(仓储)有限公司，建设40万立方米轻烃仓储项目。
　　新浦化学已经采用了近5套横河的DCS系统，还有变送器、流量计、PH计、色谱等产品。本项目中，横河电机(中国)有限公司成功的将离子膜烧碱四期所用旧系统替换为CENTUM VP R5控制系统。
　　挑战与解决方案
　　这个项目是烧碱四期改造项目，烧碱四期项目是一套年产15万吨烧碱、4.5万吨苯胺的装置，于2006年正式投产。经过一段时间的使用后，由于旧系统设备老化，后经过双方技术确认后决定更换为横河电机的DCS控制系统。
　　本次烧碱四期DCS系统改造工程包含烧碱和苯胺两个装置，总点数为1800点。项目面临的挑战是，要在保持原先现场电缆和机柜不被更换的前提下，仅将原先系统软硬件改造为当时横河电机最新的CENTUM VP R5控制系统。该装置已投运多年，用户为确保改造项目完成后的一致性，要求所有资料必须从原系统中导出。横河电机必须在规定时间内独立完成软硬件的调研工作，确保控制功能的完整性和一致性。停车改造时间仅为10天。项目工期紧凑，难度比较大。而且为了保证硬件的可靠性，在没有机柜的条件下，利用安装板完成出厂测试。
　　为此，横河电机(中国)有限公司成立了由工程、技术、营业人员组成的专门项目组，借助横河电机自主开发的系统升级工具，对该项目实施升级改造。由于采用专用升级工具，不仅大幅提高了前期对原系统软硬件调研的工作效率，也保证了项目的质量。通过用户的积极配合和横河电机的共同努力，加强工程各阶段与客户的充分沟通，仅用了5天的停车时间就圆满完成了本次改造工程，装置于2015年十一国庆前夕顺利按计划一次开车成功，并平稳运行至今。

Schneider Modicon AS-B865-001 800 Series Module ASB865001

Schneider Modicon AS-BDEP-220 NSFP ASBDEP220

Schneider Modicon AS-P464-001 USPP ASP464001

Schneider Modicon AS-516P-002 Processor Board Rev (AIND/UVG)

Schneider Modicon /Gould AS-P453-621 Remote I/O Module (UVG)

Schneider Modicon /Modicon TSX Compact AS-P120-250 AC Power Supply - ASP120250

Schneider Telemecanique XBTGT5330 Touchscreen Glass

SIEMENS HTRI-D DUAL INPUT MODULE

SHARP ZW-32IO2 USPP ZW32IO2

SIEMENS OPERATOR INTERFACE PMU 6SE7090 0XX84 2FA0 2FAO

SIEMENS Sinumerik 6EV3 055-0DC 810T Power Supply

Tektronix TDS2CMAX Module forGPIB IEEE488 RS232 Communication TDS1K & TDS2k

SIEMENS 6SN1118-0NH00-0AA2 6SN11180NH000AA2

SIEMENS Simatic Simodrive Card C98040-A1087. .

SIEMENS 6FC5303-0AA02-0AA0 HANDWHEEL CONNECTION MODULE XLNT

Advantech POS-562 REV.A1

Allen-Bradley 1746-NO4V SLC 500 4-Ch Analog OUTPUT Module

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88138

ADEPT TECH 10330-15350 USPP 1033015350

(000 no lot) Fanuc PLC 10 s rack 7cards IC693CHS391C IC693CPU331S . PRISTINE

INDRAMAT CLM01.3-X-0-2-B-FW USPP CLM013X02BFW

TELEMECANIQUE ATV-58HD33N4ZU NSPP ATV58HD33N4ZU

EDWARDS MC4160-C14 NSFP MC4160C14

CUTLER HAMMER 92005401 USPP 92005401

PHOENIX CONTACT IBS-ISA-SC/486DX/I-T NSFP IBSISASC486DXIT

MODICON AS-521P-008 NSPP AS521P008

HONEYWELL 51305508-200 USPP 51305508200

Siemens 6ES5 312-3AB12 6ES53123AB12

Siemens 6ES5-526-3LF11 NSFP 6ES55263LF11

SIEMENS 6ES5-373-1AA61/6ES5373-1AA61 MEMORY SUBMODULE NIB

Siemens 6ES5 306-7LA11 -- 6ES53067LA11

Siemens 6ES5-490-7LB21

Siemens 6GK7443-1BX00-0XE0 in Box

Siemens TP27 HMI 6AV3627-1QL00-0AX0 6AV36271QL000AX0

Siemens 6ES5927-3SA11

Lenel LNL-1300 Single Reader Interface Module

Yaskawa 87820-15003-S202 PLC Module 8782015003 NIB

SIEMENS 6ES7 223-1HF00-0XA0 in Sealed Box

Siemens OP37 6AV3637-1LL00-0FX1 Membrane Keypad ping Worldwide

Reliance 0-49002-2

Schneider Modicon AS-B805-016 800 I/O MODULE NIB

Schneider Modicon AS-884A-311 USPP AS884A311

Schneider Modicon AS-P230-080 USPP ASP230080

Schneider Modicon AS-B266-000 USPP ASB266000

Schneider Modicon AS-8534-000 Low Density Connector NIB

MODICON TELEMECANIQUE MAGELIS OPERATOR INTERFACE XBT F024110

SIEMENS SIMATIC S7 DIGITAL INPUT MODULE 6ES7 321-1BH02-0AA0 6ES7321-1BH02-0AA0

Siemens 6ES7 334-0KE00-0AB0 -- 6ES73340KE000AB0

Siemens Simatic Panel PC IL70 Touch Panel PC 6AG7011-1BA00-0AD0

Siemens 9350 9350DC-100-0NZZZA NIB Power Meter Display ION Profibus Access

SIEMENS Sinumerik MachiControl Panel 3T 548 025 9004

SIEMENS 6SN118-0AA11-0AA1 6SN11180AA110AA1 Simodrive

SIEMENS SIMODRIVE 6SN1123-1AA00-0HA0 with 6SN1118-0AD11-0AA0

SIEMENS Encoder 6FC9320-3DC F54621B00

Advantech PCM-9381

ALLEN-BRADLEY 2711E-K10C6 PANELVIEW 1000E OPERATOR INTERFACE

ABB 6228BZ10000D MULTIBUS SC D/F

Acterna FST-2310

6AV6112-1AB20-0DB0 COROS VP-B20

8520-MOP7 ALLEN BRADLEY MONITORS CRT REMANUFACTURED

SIEMENS 6SE3-228-4DK40 USPP 6SE32284DK40

BAILEY CONTROLS IMCOM-03 NSFP IMCOM03

ASEA BROWN BOVERI YB560103-CD/24 USPP YB560103CD24

MODICON 557VIC10400 USPP 557VIC10400

INDRAMAT MDD093A-N-030-N2L-110PB0 USPP MDD093AN030N2L1A

ASEA BROWN BOVERI GNT0137211P5 USPP GNT0137211P5

TYLAN GENERAL FC-3926V NSFP FC3926V

Siemens 6ES5-450-3AA11 USPP 6ES54503AA11

SIEMENS 6ES5 700-0LA12 6ES57000LA12

SIEMENS S5 6ES5 374-2KH215V Flash 256 kByte Memory 16Bit

Siemens S5 6ES5 955-3LF44 6ES5955-3LF44 6ES59553LF44

Siemens 6ES7 972-0BA51-0XA0 6ES79720BA510XA0 NIB

Siemens S7 CP443-5 Simatic 6GK7 443-5DX04-0XE0 FreeShip

Siemens 3LC5 277-1TB

Honeywell Intrusion 4100SM Serial Interface Module

WATERS HPLC SYSTEM INTERFACE MODULE

Siemens 6DS1731-8EA 6DS17318EA in Box, Seal opened,

Siemens LOGO! 24RCL PLC 6ED1053-1HB00-0BA2

Omron 3G2A5-RT002-E

Schneider Modicon AS-M480-004 ASM480004 4K Memory Carteidge

Schneider Modicon PCB Processor AS-500P-000 Rev B16 _ Assy S500 Rev B Circuit Board

Schneider Modicon AS-H827-000 USPP ASH827000

Schneider Modicon GROUPE AS-HDTA-200 NNB

Schneider Modicon AS-BDEP-218

Schneider Modicon S201 S202 AS-201P-000 AS-202P-000 Board

TELEMECANIQUE Magelis HMI XBT-G2330 XBTG2330

SCHNEIDER Telemecanique Switch XB4 BVB1

SIEMENS/TEXAS INSTRUMENTS 2 AMP OUTPUT MODULE 505-3716

Siemens 6AV6 542-0AD15-2AX0 MP270 Simatic Multi Panel

SIEMENS SINUMERIK 6FC5203-0AF02-0AA0 MembraKeypad

GE FANUC CCM COMMUNICATIONS MODULE CATIC655CCM500C

SIEMENS Sinumerik Simodrive Drives Rack 6SC 6101-4A-Z

SIEMENS SIMODRIVE 6SN1146-1AB00-0BA2SINUMETIK 840D NCU-BOX 6FC52476FC5356 2KH

SIEMENS 16297-22 LIL BOARD KIT - NIB

Allen-Bradley Analog Output Module 1778-OFC

AB, ALLEN BRADLEY AC SERVO ULTRA SERIES 1398-DDM-150 AE

AC Motor Speed Control VFD - 60 HP - 480 Volt - Three Phase Input

A06B-0755-B921#C100 FANUC AC SERVO SPINDLE REMANUFACTURED

75HP 3600 RPM TEFC motor 365TS frame, 460/3/60 Rebuilt

RELIANCE ELECTRIC VZ3000-DASR-1 USPP VZ3000DASR1

ALLEN BRADLEY 6151-BBBACDAZABZ USPP 6151BBBACDAZABZ

ALLEN BRADLEY 2705-P11J1L USPP 2705P11J1L

INDRAMAT MDD-090C-N-030-N2L-110PB0 NSFP MDD090CN030N2L1A

YASKAWA ELECTRIC JANCD-SV02B NSPP JANCDSV02B

WESTINGHOUSE NB2800P-400 USPP NB2800P400

ITE SIEMENS JD23B400 USPP JD23B400

Siemens 6ES5-247-4UA31/6ES5247-4UA31 POSITIONING MODULE NIB

SIEMENS 6ES5 377-0AB41 6ES53770AB41

SIEMENS OP393-II 6ES5 393-0UA12 6ES5393-0UA12 FreeShip

Siemens BOARD 6ES5-410-0AA12 6ES5 410 0AA12 6ES54100AA12 SPCB205 SIEMEN

SIEMENS 6ES7 151-1CA00-0AB0 6ES7151-1CA00-0AB0 FreeShip

Siemens OP17 6AV3 617-1JC00-0AX1 Membrane Keypad

RELEASE SuperMicro X9SRL-F MB ※Check W/ Us for Availability FIRST※

Texas Instruments 505-6508

Sunpak Interface Module NE-1AF

TYAN THUNDER N6550EX S4989 S4989-SI AMD QUAD SKT 1207 SERVER BOARD S4989WG2NR-SI

Siemens CPU 221 6ES7 211-0BA23-0XB0 6ES7211-0BA23-0XB0

Modicon DR-1010-000

Schneider Modicon /Schneider AS-B875-102/ASB875102 NICE

Schneider Modicon ASB824016 SEALED 24 VDC True High Output Module AS-B824-016

Schneider Modicon AS-BDEP-216 NSFP ASBDEP216

Schneider Modicon AS-BDEO-216 16 Pt 24VDC Input ASBDEO216

Schneider Modicon -AS-521P-006

Schneider Modicon DEP 218/ AS-BDEP-218 DISCRETE INPUT MODULE

Schneider Telemecanique ATV28HYU29M2 Inverter 1.5K/2HP

SCHNEIDER MODICON AS-B805-016 115VAC INPUT MODULE

QLogic SANbox 9200 Switch 9000 SB9200-32B 31277-12

SIEMENS 6ES5-453-7LA11/6ES5453-7LA11 DIGITAL OUTPUT MODULE XLNT

SIEMENS 6DD1600-0AF0 Simadyn D CPU Controller

Mercedes-Benz Bluetooth Hands-Free Communication Module

SIEMENS SIMODRIVE 6SN1123-1AA00-0BA1/OBA0

SIEMENS SINUMERIK 840DE 6FC5356-0BB14-0AA0 NCU 561.4

SIEMENS /MOORE 39MBXNAN/16180-1 MODULBUS EXPANDER XLNT

Allen-Bradley User's Manual Pulse Output Module Assembly Cat No. 1778-OJ_1978

Allen Bradley SLC 500 1746-N04V Ser A Analog Output Module

ABB Robotics PS130/6-50-P-4449 Servo Motor

A06B-0147-B084 FANUC SERVO MOTORS REMANUFACTURED

0-49015-A

NEC C-526 USPP C526

ALLEN BRADLEY 1756-L61 NSFP 1756L61

ALLEN BRADLEY 1336E-A010-AA-EN NSFP 1336EA010AAEN

GENERAL ELECTRIC 7VXAS057CD09 USPP 7VXAS057CD09

STRUTHERS DUNN DIRECTOR 4000 75T77 USPP 75T77

SIEMENS A1-106-100-822 NSFP A1106100822

BARBER COLMAN MP-481-131-0-2 USPP MP48113102

Siemens 6ES5 945-7UA23 6ES59457UA23

Siemens Simatic S5 6ES5460-4UA13 6ES54604UA13 FS

SIEMENS 6ES5-717-1AA100AA NSFP 6ES57171AA100AA

Siemens 6ES5 490-8MB11 USPP 6ES54908MB11

Siemens 6AV6 545-0BB15-2AX0 TP170B LCD Display

Siemens Landis & Staefa RWD68

S3420GP Server Board

Telemecanique ATV66U41N4

SIEMENS ROLM DCE V.35 INTERFACE MODULE 42230 IN BOX

Wago 758-876/000-111 WAGO-I/O-IPC-P14 Linux 2.6 PROFIBUS dp master

Siemens 6SE7038-6GL84-1JB0 6SE7 038-6GL84-1JB0 FreeShip

Modicon AS-M507-008

Schneider Modicon AS-B883-200 ASB883200 Thermocouple Input

Schneider Modicon AS-B864-001 ASB864001 Register Output H206

Schneider Modicon AS-B865-001 USPP ASB865001

Schneider Modicon DEP210/AS-BDEP-210 INPUT MODULE

Schneider Modicon Controller AS-B804-116

Schneider Modicon AS-HDTA-201 SECONDARY SUBRACK 5 SLOTS COVER

SCHNEIDER MODICON AS-BDAP-210 OUTPUT MODULE NNB

Siemens 6ES5 432-4UA12 Digital Input Module NIB Compare 788.00+

Rigol Function/Arbitrary Waveform Generators DG3061A

SIEMENS A5E00159514 PANEL TOUCH SCREEN

SIEMENS SINUMERIK FM-NC/810D/DE/840D/DE 6FC5203-0AB11-0AA2

Reliance Communications Mem. Module Part 57413

SIEMENS Drive 6SN1123-1AA00-0BA1

SIEMENS SINUMERIK 840D/DE NCU 573.5 6FC5357-0BB35-0AE0 NIB

SIEMENS 6FC4600-1AS01 Free Ship

AllenBradley2711-K10G16/C2711K10G16Panelview

Allen Bradley Versa View 1500H 6189-RDT15CA 2711P-RN6 6182-15TEH6B

ABB IRB 1400 SER 14-20056 ROBOT S4C PLUS CNTRLR TEACH PENDANT W/ MATCHED SET

Advanced Energy VHF 2060 RF GENERATOR AMAT 0920-00056

(O2-1) 1 BLH ELECTRONIC C3P1 LOAD TRANSDUCER O2-1

MEASUREX 09806701 NSPP 09806701

ALLEN BRADLEY 1336F-B050-AA-EN-HASP-L6 USPP 1336FB050AAENHA1

GE FANUC IC800SSI216D2 USPP IC800SSI216D2

FANUC A16B-2100-0110 USPP A16B21000110

SIEMENS 6DS1220-8AA USPP 6DS12208AA

RELIANCE ELECTRIC 57C-330-B USPP 57C330B

SIEMENS 6SC-6100-0NA80 NSFP 6SC61000NA80

Siemens 6ES5 470-7LB12 6ES54707LB12

Siemens 6ES5-950-1AB61/6ES5950-1AB61 POWER SUPPLY NNB

SIEMENS 6ES5-441-5AA12 USPP 6ES54415AA12

Siemens 6ES5 955-3LC41 6ES59553LC41 Power Supply Module

Siemens S5 6ES5-464-8MA21

Siemens C98043-A1601-L4-17

Siemens 6ES5 464-8MF11 -FS- 6ES54648MF11

Square D 8030 CIM-101

ON Q Home 8 Port Network Interface Module 363486-01

WS-C2960-24TC-S CISCO 2960-24TC SWITCH- W/1YR - WSC296024TCS Fast

Siemens 6ES7331-7KB00-0AB0 NIB

SIEMENS SINUMERIK 6FC5203-0AF02-0AA1 , no box,

Saftronics CIMR-G3U47P5

Schneider Modicon ASMEEP001 Compact EEProm Card AS-MEEP-001

Schneider Modicon AS-B552-001 USPP ASB552001

Schneider Modicon AS-W801-012 3485-2400 REMAN W801012 34852400

Schneider Modicon AS-BDEP-218 PLC

Schneider Modicon AS-B827-032 Input Module

MODICON AEG PANELMATE PLUS OPERATOR INTERFACE MM-PM22-200 PARTS OR REPAIR

Siemens Digital Input Module 6ES5433-8MA11 MAYBE

SFP-GE-T 1000BASE-T SFP MODULE FOR CISCO NEBS 3 ESD

Siemens OP27 6AV3627-1JK00-0AX0

SIEMENS Sinumerik 6FC5111-0CA02-0AA2 DMP KOMPAKT 16A 24V/0.5 E-Stand A

STANDARD COMMUNICATIONS CELLULAR MODULE CMM8700-101

SIEMENS 6SN1123-1AA00-0AA0 Simodrive LT-Module

SIEMENS C98043-A1304-L C98043A1304L SIMODRIVE XLNT

SIEMENS 6FC5-247-0AA34-0AA1 NSFP 6FC52470AA340AA1

ADVANTECH SOM-A2552

ALLEN-BRADLEY 160-P1 PROGRAMMING TERMINAL KEYPAD ""

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88248

ADEPT TECH 10332-12410 NSPP 1033212410

(12) Hoffman A36X2E5410 Control Panel Enclosures 36" x 54.5" x 11.5"

INDRAMAT DDS03.2-W/030B USPP DDS032W030B

TELEMECANIQUE TSX-P871 USPP TSXP871

EPSON E2L653S-UL USPP E2L653SUL

CUTLER HAMMER D7DBA10AGA1XXX USPP D7DBA10AGA1XXX

RELIANCE ELECTRIC 0-51879-5 NSFP 0518795

MODICON AS-P933-007 NSPP ASP933007

INGERSOLL RAND 2133A99G02 USPP 2133A99G02

Siemens 6ES5 318-8MB13 6ES53188MB13